Re: 12/24V Trolling Motor Switch
Well -- I follow your description up to the point where you are trying to make this 12/???/24 switch work. Why you would even consider running an 82# motor on 12V is a mystery to me but then so are lots of things. The next question is where, physically is this switch? Is it mounted on the motor or foot pedal, or is it mounted somewhere at the front of the boat? Is it installed between the batteries and the receptacle or after the receptacle?
The next question is how many wires are there in the power cable for the trolling motor. If there are just two, you have a 24V ONLY motor, not 12 OR 24. If there are three wires in that cable, then there should be a switch ON the foot pedal or motor. Anything other than that is a cobble-job of sorts.
As for what voltage you measure at the plug, if you have two batteries in series you will measure 24 volts at the plug. If you have two batteries in parallel, you will measure 12V. If you have only one battery you can only measure 12V even though you have a switch set to 24V. With a three prong connector, one terminal is ground, one is 12V and one is 24V measured to the ground terminal in either case. You can't measure amperage unless you have an inductive meter and are running the motor under load.
Here is one wiring scheme. This setup would provide 12V from just one battery, not both. Depending on the switch, you could configure it for 24V series operation or 12V parallel operation. I just don't happen to have that diagram in my archives.
The simplest 24V only scheme, and the one you should be using for an 82# motor is this one:
Here is the one you need if the motor has a 12/24 switch on the foot pedal.