14' Starcraft Super Star Restoration

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Dig9dug

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I inherited this boat after my Grandfather past away. He purchased it new and was a lifelong angler. He loved fly fishing for trout most of all and had this boat for lake fishing in Northern WI and I think a trip or two to Canada. Anyway, it has not seen water in quite a while. It had been stored upside down outdoors for several years before I got it. I restored the trailer about 12 years ago and never started on the boat. Got distracted with building a home, getting married, and chasing my son. He is now 7 and has been at me about fishing so it finally seems like the right time to dig into it. I have never restored a boat so I am hoping that tracking the progress on this sight might generate some helpful tips as I do it. I'm not promising this will be a speedy process but my goal is that it will see water before the end of this summer. I'm not looking for perfection in this project but would like it to look nice and most of all be safe and functional.

I don't know the exact age of the boat, but am guessing it is from the late 60's or early 70's. The earliest registration sticker I could find on it was from 72. The model is a 14 Super Star with ID# 924685 if that helps anyone who has a clue. I have the original Evinrude 6hp engine which he took excellent care of. He stored indoors at all times when not in use. It is scary clean to point you could eat off it. The tag indicates it is rated to 20hp, 4 people, or 800 lbs.

I started today with what seemed most obvious, the transom. I was hoping to find it was OK but no luck. I started to sand it for paint and quickly discovered it is rotten in the corners under the cap. My first question is what to replace it with. I carefully removed it in so I could use it as a template for new wood. It appears to be be thickly layered plywood. I'd have guessed it was solid wood. Should I replace with plywood, or fab something from a 2x8? If so, I thought treated lumber, but that would seem to be quite heavy. I'm guessing whatever is lightest would be best. Please make some suggestions as I'd like to get beyond this first.

My next thought is to either salvage or replace seats, and replace the styrofoam under them with some layered high density foam as that looks quite weathered.

Here are some picks from my starting point. Please give some tips on the transom.Pics 054.jpgPics 055.jpgPics 056.jpgIMAG0152.jpgIMAG0159.jpg
 

Pugetsound

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Re: 14' Starcraft Super Star Restoration

Nice old boat was well kept. Wait till you get some posts on what wood to use all transoms were plywood double thick and most likley Marine grade plywood at that. some wood is not compatable for aluminum boats so wait a bit for some excellent advise. You will enjoy it when finished and a real treat for the kids who can have it passed down to them. Pugetsound
 

ezmobee

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Re: 14' Starcraft Super Star Restoration

That is a very nice little tinnie and will serve you well. My dad bought a little 14' last year to take to the shallower places we're afraid to take the Starcraft to. http://i176.photobucket.com/albums/w200/ezmobee/DSCF2577.jpg We run it with a little Evinrude 4HP which obviously doesn't plane it but it pushes it quite well and we've covered a lot of area in that little boat. We love it.

Do NOT use pressure treated wood anywhere near your aluminum boat. The new PT eats aluminum! Replace your transom with marine ply or regular exterior ply. Seal it with either fiberglass and resin (best), epoxy resin alone (good), or quality porch and floor paint (ok).
 

jasoutside

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Re: 14' Starcraft Super Star Restoration

That is a very nice little tinnie and will serve you well.

X2! It's easy to see somebody cared for that little boat, she looks awesome:)

EZ has ya set on your transom rebuild there. If you click on the "Starcrafts being rebuilt" link in my signature you can see the process first hand done on a wide range of boats. It's all pretty much the same, just a different shape transom on your rig.

Welcome:)
 

MichaelP

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Re: 14' Starcraft Super Star Restoration

Welcome to the Starmada! That should clean up in no time. You can probably pick up a 1/2 sheet of 3/4" Aurco ply from Lowe's or HD and double it up. Thats what I'm using on my transom and its pretty much void free and would be better than a single 2x10.

EZ - Did you say fiberglass with poly is better than epoxy? What about fiberglass cloth with epoxy?
 

ezmobee

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Re: 14' Starcraft Super Star Restoration

EZ - Did you say fiberglass with poly is better than epoxy? What about fiberglass cloth with epoxy?

No, I just said resin. If you're using glass, you can use poly or epoxy. You can't however, use poly by iteself like you can with epoxy. It has no strength alone and will crack in short order.

Dig9dug, the Arauco ply that Michael mentioned above is excellent exterior ply. Lowes sells it. I used it for my transom.
 

bananaboater

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Re: 14' Starcraft Super Star Restoration

Welcome, great little SC. The doubled up 3/4 ply epoxied seems to be where most restorers go. With that small a piece of wood I don't think the weight will become a factor. Replacing the floatation is a good idea. Not sure about your comment on salvaging or replacing the seats. Were there others placed on the stock seats? Looking forward to seeing progress.
 

Huron Angler

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Re: 14' Starcraft Super Star Restoration

Very nice fishing rig there, even better that it was your Grandpa's :)

Sounds like you plan on a full restoration, and it should not cost too much for the materials.

Good luck to ya, looking forward to seeing how she turns out. And some photos of any fish you might catch too:D
 

Dig9dug

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Re: 14' Starcraft Super Star Restoration

Wow...thanks all! I didn't know about PT wood and aluminum, you saved me from my first embarrassment. I have to hit Fleet Farm this evening anyway and will see what they have for marine grade plywood. If not, we have Menards or HD in the area. After your advice it seems that doubling up on that would be the best bet. I'm sure I can cut it to an exact match of what came out. I'm assuming that the pieces of plywood should be joined together with adhesive. Do I need anything special or will the leftovers I have from the house and other projects be ok? It shouldn't really be exposed if I seal all the outside surface before reattaching. I'm guessing 3/4 doubled would be adequate, I didn't throw a tape on the width of the transom I took off yet. I was just happy to have it off without too much difficulty.

Regarding the seats. They are original, and probably only look nice in the picture b/c they saw paint somewhere years ago. The front and rear are particularly bad. You may be able to see the banding holding the metal under the rear seat in place. The old foam is wedged between and very brittle. I'm guessing that the metal was removed at one point when it was painted and just didn't go back together right & that was the quick fix. Any suggestions on material for seats? They appear to be 1x? but should I expect to find these are plywood also?

Another big question. I'm finding that most of the hardware I'm removing is junk. Even what looks good doesn't really appeal to me to put back on. Now the stupid question....should I be looking for stainless hardware or what would be best? I don't know what to expect to find at the home improvement stores (HD, Menards, Fleet Boutique), they have a lot of stuff but I never really went looking for anything special there before with projects. I do have a Fastenal store nearby if it's needed.

Please keep the help coming...it's appeciated!
 

MichaelP

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Re: 14' Starcraft Super Star Restoration

Why not make the seats the same way as the transom? Just use 1 layer and soak with epoxy or glass with resin as ez stated then coat them with something UV resistant. As for the transom; Some folks bond the pieces together with PL premium and some use epoxy, at least one of us used Tite Bond glue but I think we all are completly encapsulating the wood with something.

As for other fixins I suggest you always check the iboats store first. They are our host after all.
 

ezmobee

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Re: 14' Starcraft Super Star Restoration

Stainless hardware is what I'd use and Lowes has a fairly decent selection. I'd replace the foam with the blue or pink construction sheet foam stacked to the required thickness.
 

Dig9dug

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Re: 14' Starcraft Super Star Restoration

I took a look at the iboat store and couldn't find the proper sizes for the hardware in stainless that I've taken off so far. I was lucky to find them at a local hardware store. I took the advice and broke down to buy marine plywood for the transom. I also plan to use as much as possible next with the seats as it is not exactly cheap. Nice stuff though, found the marine grade through a local lumber yard. I tried the big box stores and all could get it with special order, but 2 weeks out and $$. Decided to use the PL premium adhesive to bind the 3/4 together. Worked well in my opinion and fits perfectly back in. I'll paint it before the final reinstall. Saved the original Starcraft plackard and plan to put it back on the transom.
I have some leftover porch paint with a non-skid addative. I had a thought of using it for the transom and seats. Has anyone used a paint like this for these. It will be a little while (after seats) before I get at that but was thinking it would be a good way to use some of that up. It was used for stairs off of garage to basement and seems to hold up great on those.
 

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Huron Angler

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Re: 14' Starcraft Super Star Restoration

Nice work, that transom looks like a perfect fit.:)

I'd seal it up before painting it though, make sure it will last many years.

I really like the looks of that hull, very high sides. Great fishing rig.
 

vettenuts

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Re: 14' Starcraft Super Star Restoration

I just did this on my 12" Starcraft. I opted for different wood and kept it square rather than shape it as the original. I also coated with Epoxy clear (West System) and then used three coats of Epifanes Varnish to get the UV protection. It was a fun winter project. Last thing I did was buy a cover from iboats market, which some might think is overkill for this little boat. However, the cover will allow me to keep life jackets, etc. in the boat when not in use so that taking it out is easy, just hook it up and go.
 

ezmobee

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Re: 14' Starcraft Super Star Restoration

For the size of that transom it wouldn't set you back too much to epoxy it. I agree with the guys on this one. Seal that thing up right. Plywood is strong but those edges are real vulnerable.
 

Dig9dug

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Jun 2, 2011
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Re: 14' Starcraft Super Star Restoration

Looks like the transom will fit just fine.

I started to get at the seats, starting with the rear. It came off quite easy but thought I'd ask an opinion before I go further. Is there a concern with taking all the seats out at once? (In regard to the structure of the boat overall.) I will have to seal and paint them like the transom anyway, and was hoping I could do them all at once. I do still plan to replace the floatation foam from under the seats with some high density stuff in layers. 2 inch think 4x8 sheets are only around $8 and I am pretty confident I can cut and shape it neatly into place.

The further I get it would seem fairly easy to paint the inside while the seats are out. If I decide to do this, I really would like to try to test for hull leaks. What are some suggestions on the best way to do this? I have a faucet and floor drain in the garage (right under the boat), so I could fill the hull where it sits and fix from the inside out. If there is a structural concern with the seats out, it would be good to know before even thinking about this. I'd have to think filling with water (even just to the approx waterline) would put some force on the hull. Please chime in! I can jackstand the trailer with the boat on it to do this.
 

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ezmobee

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Re: 14' Starcraft Super Star Restoration

On a boat that size I wouldn't worry about having all the seats out at once. Do your leak test before pull them though just to be safe.
 

Dig9dug

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Re: 14' Starcraft Super Star Restoration

Sorry for the delay in posting. I have moved on and completed leak testing. It was not too bad overall but needed some repair. I used a product called g-flex from West and it worked well. The instructions and technique were easy to follow.

I also have cut and fit seats from the remaining marine plywood. I crafted a spacer to replace what rotted for the bow eye. I'd like to follow some tips I've seen and seal them with epoxy. Can anyone offer a cheap/affordable source or brand of epoxy to do this. Can latex paint than be used over epoxy? I've got some decent latex house paint but am not sure if this can be used over epoxy, or if it would be enough on its own to effectively protect these.

Please chime in!
 

Huron Angler

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Re: 14' Starcraft Super Star Restoration

I'd stick with oil-based paints like Rustoleum. They are durable and strong paints.

Not sure if latex paint has been used on boat or not. I know very little about painting.:)

Is the g-flex UV resistant? The sun will break down gluvit, maybe best to paint that stuff to be safe.
 
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