1965 evinrude 75hp starflight bad clutch dog and forward gear

cliffy57

Recruit
Joined
Jul 1, 2003
Messages
3
My forward gear and clutch dog have worn and no longer provide forward motion. Has anyone heard of re-machining the worn areas? Think it'll work ok? Maybe welding in the material that wore off then machining to original? Mine has only two dogs and I was wondering if there were three dog parts available. :confused: Are there any cross reference books for match up purposes like in the used auto business? And, Does anyone have an expolded view of the lower unit for this motor? I found that neat chocholate milk fluid in the gear case. Thanks; Steve.
 

papasage

Senior Chief Petty Officer
Joined
Jan 12, 2003
Messages
785
Re: 1965 evinrude 75hp starflight bad clutch dog and forward gear

yes i have herd of the gears being trimed out or reground what ever you would call it. it would be a lot cheaper than replacing thim.a friend of mine did a 10 hp johnson and it worked dont know how long it will last he died a year later dont know what hwppened to the motor. papasage
 

BHM7952

Petty Officer 3rd Class
Joined
Aug 2, 2002
Messages
90
Re: 1965 evinrude 75hp starflight bad clutch dog and forward gear

If you decide to replace the assembly, we have a nos forward/reverse gear assy. #308274, OMC suggested list price in 1997 $182.74. Will sell for $90.00 Have many other parts for this engine.<br />For more info, email: linda@nu-z.net
 

cliffy57

Recruit
Joined
Jul 1, 2003
Messages
3
Re: 1965 evinrude 75hp starflight bad clutch dog and forward gear

Thanks;<br /> I have learned that I won't be able to weld or grind the gears due to the surface heat treating involved. Hard surface but soft inside. I'd be afraid to try it on this powerful of a motor. I am still in need of an exploded view of the lower unit. Thanks, Steve.
 
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