1973 Chrysler 70 HP Won't start

Daveamd

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Hello all! Ok, I know there are a million posts, and I think I have read most of them, but think I am still needing a bit of advice! I have a 1973 Chrysler outboard, 70 HP that has been running just fine, up until a short time ago!

Purred like a kitten the entire trip, until we went to head back to the camp. Started on the hole shot, reached about half way, and the motor "stumbled" and stalled, and would not start again for love nor money! Once we made it home (thanks to the 4.5 Evinrude kicker!), checked everything over carefully, including checking timing, and it was off by a couple of degrees (retarded), so moved it back to 30 degree's BTDC (static), and the motor started and idled fine, a couple of times, that day! This equates to about 4 degrees BTDC at idle, btw. Flywheel marked at 36 degree's and 0 degrees. Verified that flywheel TDC appears to match TDC with cylinder 1 (top cylinder), with screwdriver, and slowly turning flywheel.
About a week later, attempted to start, before taking it to the lake, without having touched anything, and the motor would not start, not for love nor money!

Checked plugs-all 3 have spark, seems good-blue/white and sharp crack. Can't be gapped-they are a type with a centre "circle" and the arc goes to the outside from the circle. Seem to be ok though, as they all spark good!
Checked points and re-gapped-these were slightly wider than spec-reset to 0.014 per spec sheet from Seloc (I know, I hear it's not great, but all I have to go by!)
Coil-quite new, did test with multimeter, shows voltage across the two outside terminals, precisely the same as battery voltage, 13.64 volts (going by memory-I believe it was the two outside posts I tested across-not cranking the motor, I live by myself).
Battery-Reads 13.64 volts, not connected to anything, deep cycle marine battery. Was also recently used in my girlfriends old chevy with the 350 V8, started that motor easier than it's ever started this 70 HP Chrysler! Battery seems good!
Tried testing voltage along the battery cables, but can't hit the ignition while testing (for a voltage drop test), but cut cables back to remove some corrosion at cable ends, cable looks almost like new, shiny copper color. Voltage tested at solenoid end showed precisely the same as voltage at battery (13.64 volts). Cables very old, but seem to be good.
Problem-began with no start-fuel bowl filling with fresh gas and 2 stroke oil mixture, bulb going rock solid when pumped up, choke engaging, spark, timing on, butterfly's able to open freely, even smell fuel in cylinder, when plugs removed and motor turning over, but won't start!
Putting my thumb over the empty spark plug hole (I just purchased a compression tester today!) the motor would get very stiff when that piston would come up, but I could hear a "hiss" of air, as I just turned the flywheel by hand. Air was not leaking out past my thumb and hissing. Can't say for sure if it was heading out the exhaust port though...
All 3 cylinders do the same, motor very easy to turn over when all plugs removed, but VERY hard to turn over, if spark plug hole is covered (with thumb or plug). Looked at pistons (as much as I could see, with a flashlight, through spark plug hole, seem ok, no holes or excessive wear visible).

Add to the problem-starter seems to be intermittant/slow now-will usually spin very fast for a second or two, then goes slower, almost like battery is dead, yet battery still has a good charge to it, and attempts to boost do not make the starter spin faster. Attempts to "Jump" the starter (bypassing the battery cables/solenoid) do not make the starter go faster either! Starter teeth do engage while it spins fast, then fall out of the flywheel, as starter slows down.
Ok, seems like the starter has gone bad, after the no start problem, but what could be my no start issue? Anything I have missed, or should double check?
Am I going to be able to spin the motor over fast enough with a rope pull cord, to test compression?

Thank you in advance, for any help/suggestions!
Dave.
 

GREE

Seaman
Joined
Jun 21, 2017
Messages
58
Maybe a local starter shop can test your starter for you, I took my spark plugs out and mine turns fast like it should. I'm having a starter issue to myself right now on a Evinrude. So maybe take your plugs out and try it see if it spins like it should. I'm gonna pull my flywheel off cause I think a key came out or broke idk but I think that's my problem I'm not sure about yours if it has it or not. Look on Marine engine website with parts diagram maybe yours might have the same key like mine. Cause I've replaced everything and rebuilt my starter.
 

GREE

Seaman
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Jun 21, 2017
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They also make a switch gun that you can use to start your motor at the motor yourself so that will help since you are by yourself. They sale them harbor freight I'm sure you can get it from Amazon and local parts store even
 

Daveamd

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Jul 26, 2007
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I appreciate your response! I did try the starter, with the plugs out, but same thing with the starter-it spins really fast for a second or two, engaging the flywheel, then drops out, disengaging, as it slows down really slow! The flywheel is very easy to turn by hand, with no plugs in, but has 3 distinct areas of turning that are extremely hard to turn through, with plugs in (compression, I presume!). I am thinking starter is shot (now), but, concerned about what else caused the fall off and stall originally...definitely SHOULDN'T have been the starter...and it was spinning fast on the lake (thinking all the attempts at starting since have buggered the starter!) That's the part that bothers me...don't want to buy a new starter, if the motor is kaput! :)
 

Nordin

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2,589
Your Chrysler has the MAG I ignition system if it is not been changed, as you have the surface gap plugs it is not changed.

This ign.system use the battery power to charge the capacitors inside the CD box. If the battery voltage going low under about 10 VDC it will not produce spark.

Maybe the issue is that the starter is drawing to much current that the battery voltage is dropping because it is bad.


I would suggest you to check the starter, clean it and maybe change brushers and clean the commutator.
If you do not want to do it yourself, take it to an auto electric workshop, they can refurbish it.

DO NOT BUY A NEW ASIAN MANUFACTURED STARTER which is at the websites.
These are crap, your starter will last forever if you do not cook the windings in it.

You can try to rope start the engine and see if it start. Then you know if it is the starter that is the issue.

Also check the fuel pump diaphragm if it is torn with small holes fuel will enter and flood the cylinder that is feeding the pump with air/vaccum pulses.
 
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Daveamd

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Hey, thank you very much for your advice! Tried pull starting her last night, but my gosh! I could not pull hard enough to get it to really spin over, even when I braced my legs against the transom and yanked! It would go through a couple of cylinders, but it was very jerk (super stiff/soft/super stiff), and I could hear the engine turn over, but it didn't catch! I will probably take the starter to a shop, as I myself haven't tried rebuilding a starter before, and I probably don't need to add guess work to the mix! :)
Just for clarification though, this motor had the magna power ignition, but that was remover at some point in it's life, and replaced with the old coil/points setup. I bought new plugs for the boat a couple of years ago, and the spec called for BUHW (I think), so I bought those. Seem to have run the motor quite fine, until it recently bombed out! I believe it would be 3 years ago, that I bought new plugs.
Update-tried out the compression tester last night...results don't *seem* to look good! Top and middle cylinders got to 90 lbs each on about 2 full rotations of the flywheel with the starter engaging and disengaging (best it would do), but bottom cylinder read 60 lbs! Starter was really acting up though, so not entirely sure if this is accurate! But, I then decided to have a look inside the cylinders, and as I was taking the heads off, some of the bottom head bolts were not very tight! The head gasket shows "bubbling" around the bottom cylinder, and the pistons and cylinder walls were COVERED in carbon! (Like a THICK layer, possibly 1/4 inch thick on top of the pistons!) I have now been cleaning it all up, with sea foam "deep creep". Going to see about getting replacement head bolts and a new gasket, and hope that was the low compression issue! Any thoughts as to if the low compression or carboned up issues would have caused the "no start" condition?
Thanks!
 

Nordin

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A no tighten/loosen head will make the starting issue, of course.
Clean out the carbon and the headgasket. If the gasket is not broken/damage you can reuse it.

When reassemble the head you have to torque to right value in at least three steps and in a circular pattern starting from middle left bolt.

IF the ignition system is converted from Magna Power I to regular automotive with condenser and points (the MAG I did have points too) you have to change from surface gap style plugs (NGK BUHW) to regular plugs with a bend electrode.

A regular system with condenser and points will not or will have problems to fire these surface gap plugs.
The CD system such as MAG I produce a lot more voltage (higher) at the ignition coil then a regular system.
.
Soo if you have the regular system change to NGK B6HS, B7HS or B8HS or Champion equivalent typ (I think I have answer some questions in this forum before what plugs factory spec. ask for, but I do not have the typ in my head right now).
 

Daveamd

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Ok, just an update, waiting to get a hold of a starter-seems a lot if the shops around here aren't interested in rebuilding, they just offer to sell me a new one (most likely of oriental manufacture, as has been mentioned above), as they say it's cheaper (and a lot seem to figure it should be an automotive one-very few places around here have marine parts, much less Chrysler parts!) Anyway, found one, but they are closed weekends! :(
On reassembling the head, happened to "win the lottery"! One of the head bolts broke, just before coming to torque spec! I gingerly backed it out, thinking I was now going to have a project of trying to pull the piece out of the block, but sure enough, there was a skinny little section of the bolt that stayed together, and the entire bolt came out! Whew! Now, still hard to test compression properly, because starter only spins flywheel for about 1/2 second at a time, but every cylinder is now equal! Reading 95 psi each! Possibly be higher, if the starter was working right, and stayed engaged and spinning. Anyway, I had settled on the L82C spark plugs, as these are shown as standard on Chrysler up to 1973, with no electronic ignition. I appreciate that tip guys! Probably why she carboned up so fast! (But it DID run really great for about 3 seasons, on no electronic ignition, but with the surface gap plugs in!) :)
Anyway, I will update more, once the starter is in, and hopefully she is all fired up and working good! Thank you again, for all your help and explanations thus far!
 

GREE

Seaman
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Jun 21, 2017
Messages
58
With them having 95 psi maybe it could be due to carbon build up. How bad dirty nasty was it in there? Cause if you didn't hear any knocking or shearing noise it would probably be carbon can make it low or maybe even a bad head gasket. I'm just tossing out some ideas but idk I just started working on my boat since February of this year I bought it and it has a Evinrude on it so I can't say 100% lol.
 

Nordin

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Yes the low 95PSI can be the starter not strong enough to turn it.
It can also be the gauge not showing right value, using another gauge can show 120PSI. Not so uncommon.

Most imported thing is that the cylinders are equal to each other.
 

Daveamd

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Ok! Well, got my used starter today, and the motor turns over like a champ! :) Didn't get a chance to do another compression test (although, all these readings would be cold), but did have it fire up and idle for a short bit! Unfortunately, when I went to fire it up again, she would just spin and spin! Soooo close! Logically, I am wondering if I may have damaged the coil, having the surface gap plugs in for so long? The coil is a nice shiny new one, I had put in just about the time I swapped the plugs for what the manual said was proper (manual not knowing the boat had been converted over!) Any thoughts on this? I do always have spark, on all 3 plugs, when they are pulled and grounded (especially cylinder 1-for setting static timing), but maybe while spinning it's having issues? I could smell "burning", but wasn't hearing the individual "pops" of cylinders firing, that I normally expect. When it did idle, the timing was just slightly advanced, in neutral. Motor slowed and eventually died at straight up idle/neutral. Sounded good though, when it was idling-no missing or sputtering. Static timing set to 30 degrees WOT, the "I" on the flywheel (top dead centre) fires cylinder 1 at -4 at this setting, at idle, if any of this helps...
As for the car boning, I have never saw so much! Looked like the inside of a chimney! Possibly a 1/4 inch on top of the pistons! I presume maybe the surface plugs weren't "hot" enough, or maybe the coil was just getting weak? (From trying to run the surface gap plugs). Anyway, it's an update, and I appreciate you both giving your thoughts! I will comp test tomorrow night, and for the price, possibly do the part swap thing, and throw a new coil in, JIC, then post the results!
 
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Nordin

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Do you have spark now when it is "spinning"?
Did it fired up and idle before?

Check the flywheel key if it is shared.
Set the throttle at idle, put a screwdriver in top cylinder and turn flywheel until the screwdriver would not travel out anymore.
Piston is now at TDC and the 0 mark at flywheel should line up with the 0 mark at the timingplate.
If it does the key is not shared.

If all this is okey you have to check if it is getting fuel and as you also suggest check the compression.

The carbone build up are usually from rich setting of the carbs and "rich" mixture of two stroke oil (you should have 2-2,5% oil mixture 50:1 ratio)
Much idling also carbone up because this engine do not have any autolube and 50:1 mix is for WOT.
 
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Daveamd

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The motor did fire up and idle (although took quite a few cranks to do so!), and would only idle slightly advanced, in neutral (moving the handle forward doesn't touch the carbs, only moves the distributor slightly).
DefinitEly confirmed that the flywheel "I" mark lines up with TDC previously, as I was finding out the 3rd cylinder had loose head bolts!

That makes sense, about the carboning, I don't tend to idle that motor much (burns WAY too much fuel!) But carbs could be set pretty rich (i've always heard horror stories about leaning an engine too much! Haven't ever had too many issues with it running, so haven't played with the needles, they were set many years ago by a mechanic friend, and i've just left them alone!)
Mixture is 50:1, usually run synthetic 2 stroke, or at least semi synthetic. All carbon from the cylinders and heads has been eliminated now, with the deep creep.

Have to take plugs out, and try seeing if there is spark while cranking, but will find out tonight, while trying compression test.

Appreciate your knowledge and sharing again! I'll owe you a beer, if you are ever up this way! :)
 

Daveamd

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Ok! We have success! (I think...) Replaced coil, new condenser, replaced the starter with a good working used one (Prestolite, made in the U.S.A), finally set timing to 0 degrees top dead center, and voila! She fires up at the touch of the key, idles like a dream! Ok, but here comes the kicker! Turned ignition off, pulled plug 1, grounded it, turned key to on (but not start), WOT, and she sparks when the flywheel marking (factory) crosses 36 degrees! Seloc manual says it should be 32 degrees, WOT...Hmmm, is this going to burn a hole in my pistons, or is this a factor of being static...thoughts?
 

Nordin

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Usually you should set the timing at WOT not at idle TDC.
It is most importent at WOT soo you not overtime it.
At idle it will be about 2-4dgr it depends on the idle speed.
Retard the spark advance to about 30dgr at WOT.

I do not know if the Seloc mention it but Chrysler factory did have a 36drg mark at flywheel.

When making the timing they use the timingplate which has three (I think) marks and the left one is 0, the middle is -2 and the one to the right is -4.

I maybe wrong because I do not have the manual in front of me. There can be four or five marks at the timingplate.
But retard the advance, the factory spec said 32drg in those days when the fuel was better.
Soo 30dgr will be the best setting in my opinion.

If you search at the forum for spark advance at WOT I think it will suggest 30drg as the setting.
 

Daveamd

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Yes, that is why it was bothering me a bit, although the timing had been set (statically) to 30 degrees BTDC WOT, and the motor was having a really hard time starting (sputter, backfire, crank and crank and crank, and finally catch as I moved the throttle in neutral-only advances timing in neutral, not the carburator). Marks on flywheel are 0 degrees and 36, and timing hashes start at +2 and go to -5.
I'll reset tonight to 30 degrees though, because I did change the coil in the mean time, plus I still have to check compression with the new starter.
Thanks again! :)
 

Daveamd

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Ok, so compression is as follows: 110-cylinder 1, 110 cylinder 2, 108 (?-needle just barely below 110, but numbers go from 90 to 120, with only a few hash marks in between, anyway, close enough to call it 108!) Cylinder 3 (bottom cylinder, that had the loose head bolts before). Not huge numbers, but they are all equal, and seem decent enough for her age! Found out by the model, 707BA, that she is actually a 1970, not a '73, my bad!
Anyway, still have a timing challenge! Static setting at 0 degrees TDC equals instant and easy start, purrs like a kitten at idle! BUT, checking timing (static again) at WOT, means cylinder 1 sparks at 36 degrees BTDC! Setting timing @ WOT (again, statically) to 30 BTDC, means I have to coax and fight to get her to start, and will only idle at "high" idle (throttle adanced in neutral). Comes to an instant, dead stop if you bring it back at all! This means at idle, cylinder 1 sparks at the -4 mark.
Tried splitting the differences, and setting everywhere in between, and can get a rough idle at -2, which equals about 34 BTDC @ WOT. Spec calls for 32, which can start, but you have to get on the throttle to high idle immediately, or it dies right away (too slow rpm and sputtering and dying-I don't have a tach, but you can just tell by seeing the flywheel slowing!)
Ok, so, what's the answer? What am I missing here? :)
 

Nordin

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Set the timing at 30drg at WOT static, when you do this have the throttle cam linkage unhooked.
Then set the throttle pick up point. It is the exentric screw at the roller, it should touch the cam just at the mark .
The air fuel mixture screw should be at 1-1,5 out from lightly seated.
Then you have to set the idle screw at the tower shaft.

If you look at the top of this forum there is a thread "Link and sync" by Frank A, this maybe explain this much better then I have tried to do right now.
 

Daveamd

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Timing problem resolved! It would appear I goofed on the gap for the points! :( Had thought I had set them to 0.014, but they were actually 0.016. Re-did the gap, and presto! She idles at +3 nicely, and snaps at 30 BTDC! Thank you all for all your help with this! I definitely owe you one!
 

Nordin

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Okey nice.

Yes .....incorrect gaped points will end up with advanced/retarded timing.
Forgot to mention that, I was not on that track actually.
 
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