1976 Evinrude 40 model #40654A...Rebuild or not?

MotorlessCSJ16

Seaman Apprentice
Joined
Feb 9, 2009
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47
Picked this beast up for free. It's a 1976 40hp w/o electric shift. It sat for YEARS but appears to be in great shape. I was wanting to take out the shaft extension and rebuild it (myself) to like new condition. I have a couple of questions (new to outboard repairs):

#1 - is this a good quality motor that is going to be reliable and last?
#2 - is it worth it to rebuild?
#3 - by the looks of the pictures, does it even need a rebuild? (Cylinders just need a little cleaning...no scoring...the rusty piston's cylinder has some very minor corrosion at the top but it should come off with some steel wool)
#4 - how do the pistons look? I'm not sure what's normal...should I replace?
#5 - would it be a good idea to tear it apart and check the crankshaft, etc.? or should it all be fine? Any little tests I can do to see if it's fine?

Here's the motor (less corrosion than appears...just dirty...VERY little corrosion):

DSC00583.jpg


DSC00590.jpg


Here's the cylinders/pistons:

DSC00614.jpg


DSC00615.jpg


DSC00616.jpg


DSC00617.jpg
 
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