1978 MFG Gypsy Rebuild

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tallcanadian

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Re: 1978 MFG Gypsy Rebuild

I just thought I would share my newest acquisition. A kicker motor for my boat. A 1959, 12HP Gale Buccaneer. My Uncle bought this new in 1959. He used it all his life and then sold his camp, boat and this outboard to my brother-in-law a few years back. He used it a handful of times then decided to to sell it to someone who would use it. He told me about and after a few moments of talks, we traded. I got the motor and it does run good, in exchange for a new fish finder that I had that was still in the box. A good deal for both.
 

tallcanadian

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Re: 1978 MFG Gypsy Rebuild

Thanks homies. I like it. It's a great little motor. It's in great condition and runs very nice. Should be great for trolling for the big ones.
 

tallcanadian

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Re: 1978 MFG Gypsy Rebuild

So I was able to get at my boat again this weekend. I had a few hours of grinding, sanding, and then more grinding and a bit more sanding. I got all the old fiberglass removed and the transom smoothed out again. This time I increased the hardener to 15ml. It worked out great. I got all my glassing done in the garage and then towed my boat out to bake in the sun. It's as hard as steel and now I can move on to the next chapter. On another note, my Merc looks like it belongs in the Army. But she's just about ready for paint.
 

Trooper82

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Re: 1978 MFG Gypsy Rebuild

The transom looks great TC...how many layers did you put on?
 

tallcanadian

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Re: 1978 MFG Gypsy Rebuild

I ended up putting on two. First one is 1.5oz csm, then 1708 for the last layer. I debated about a third layer of csm but I am tight on room for the splashwell area. I didn't want to push it too far. I just noticed the black marker dots on the fiberglass. I had lines drawn, dots, everything. I wanted to get the cut just right..lol.
 

Woodonglass

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Re: 1978 MFG Gypsy Rebuild

Wow,look at the Canuk go now! He's a Regular Glassin Pro Now!!!!! Once you Get it, You Got it!!!!! Looks great and old SOL helps a lot too!!!! I'm happy for you Dude!!!! Keep it goin and get her in the Water soon!!! Motor looks kool too!!
 

sphelps

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Re: 1978 MFG Gypsy Rebuild

Looks great TC ! I kinda like the camo look of the motor .. :D
 

tallcanadian

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Re: 1978 MFG Gypsy Rebuild

Thanks guys. It's been a slow process. Slower than I would like it to be. However, it does give me time to plan, plot and think. And spend more money of course. My next order of business are the stringers.
 

fstorm08

Senior Chief Petty Officer
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Re: 1978 MFG Gypsy Rebuild

coming along nicely TC..

BTW I love the Big Bear! I got one too!
 

tallcanadian

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Re: 1978 MFG Gypsy Rebuild

Okay. So where has the time gone???? I can't believe it's the middle of August. I can't believe that I haven't been on my thread since June. Well, actually I haven't done a whole lot since. It seems that life sometimes gets in the way, more than I care. First of all, I picked up this nice little kicker motor for 60 bucks. It's another bicentennial Mercury. It's either a 1976 or 1977. I can't find any info with the serial number. The motor seems seized but it could be a lower unit issue. I actually picked it up for a project. It seems that I came up with the stupid idea of collection the whole series of bicentennial Mercurys'. What is wrong with me? I've got three now. Why stop. I also have the stringers done and in place. They are not glassed yet but peanut butter has been applied to the edges. It didn't turn out as nice as I was hoping but I haven't found the right applicator yet. I used a paint stick to apply the peanut butter but it's just too wide. I'm still looking for that right tool. I will neaten (is neaten even a word?) it up the next time I go. It took me a whole day just to figure out the bow area of the stringers. I didn't notice this before but the plywood has to slope up a bit in the bow. This took me by surprise. The stringers have to be straight so the plywood sits right but I will have to slope the front piece up somewhat and still get a good fit. I know I will have my hands full. :facepalm:
 

Trooper82

Commander
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Re: 1978 MFG Gypsy Rebuild

Welcome back TC...fillets look good over this way...I borrowed a wooded spoon from the admiral...she never fot it back...
 

sphelps

Supreme Mariner
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Nov 16, 2011
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Re: 1978 MFG Gypsy Rebuild

A spoon dipped in ms will make nice fillets . Just don.t use the Admirals good spoons . :fish:
Or get some plastic ones and just throw them away when done.
Glad to see ya back at it !
 

GT1000000

Rear Admiral
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Jul 13, 2011
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Re: 1978 MFG Gypsy Rebuild

Progress is progress, and yours looks good...even if it is adding to the OB collection...:)

To ease the pain of getting smooth filets, I try to plan on applying the first 4"-6" of CSM tabbing as I apply the PB...
I just work a small section at a time, if I am by myself...say about 3-4 feet...catalyze enough PB for that amount of filets, and enough resin to wet out that much CSM...What I found is that I can smooth the filets into a nice cove using the CSM and a combination of the chip brush and my fingers, and when I am done, I don't have to go back and get rid of the fuzzies that always seem to show up with just a PB filet...
Others have had good success using the "pastry bag" method...Honestly, I was too klutzy to make it work for me...:facepalm:
 

tallcanadian

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Re: 1978 MFG Gypsy Rebuild

Yeah, spoons. Doh! Great idea. I never thought of spoons. GT, I like your idea too. Multi tasking, I like it. A big problem that I have is when I do my glassing, I'm usually alone. So I'm constantly getting in and out of the boat. It's not easy taking a 6'5 galute and get on my hands and knees to do these fillets. Trying to maneuver around and not put weight (all 285lbs of me) on the floor or the new stringers and get my legs around in place is not an easy task. Between my bad back acting up and just my old bones creaking, I'm limited to what I can do, at least how long I can do it for. And when the sweat start dripping in my eyes, I can only take the burning for a couple of minutes. I'm really whining tonight..lol. I truly appreciate your input and ideas.
 
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