1980 4.5hp evinrude won't run........

johnnyc1960

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Jun 18, 2012
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:eek: I bought her April this year and have had done and experienced the following:
1) B-4 ever taking her out had the impeller & housing replaced / carb; cleaned since mechanic said she wouldn't go past 3/4 throttle..
2) Ran great til last w/e...Now will not start
3) I removed plugs and have spark..Then I cleaned plugs w/carb; cleaner..let dry...dipped in fuel, immediately replaced and she fired right up, then died.
4) I replaced leaking fuel connector between tank and engine..
5)I removed screw to metal fuel filter screen ON engine to make sure fuel was getting to that point..IT SURE is getting there!
6) Vent on gas tank is open,,and I use non-ethanol gas..
*7) The ONLY thing I forgot last time out was to unhook fuel line and run out fuel in carb: That was an 8 day period.
SURE WOULD appreciate some ideas,,
All I can figure is fuel diaphram/pump went bad....But why then would it run last time out all the way back home? Baffled
Thank You in advance for any ideas,,On a budget can't afford to take to mechanic right now...
 

raczekp1

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1,327
Re: 1980 4.5hp evinrude won't run........

do a compresion test,
if 4 bar/cyl will not start
6 bar and more will run

slow speed needle 1,5 turn out
 

boobie

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Re: 1980 4.5hp evinrude won't run........

How did you check your spark ??
 

nwcove

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Re: 1980 4.5hp evinrude won't run........

as mentioned, a compression test and real spark test will tell you alot. you can try by-passing the fuel pump by connecting the tank directly to the carb and gravity feed it. you will need to set the tank on a stand of some sort to get it above the carb tho.
 

johnnyc1960

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Re: 1980 4.5hp evinrude won't run........

do a compresion test,
if 4 bar/cyl will not start
6 bar and more will run

slow speed needle 1,5 turn out

Not sure what 4bar/cyl no start
6 bar & more will run actually means ? :confused:
sorry
 

johnnyc1960

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Re: 1980 4.5hp evinrude won't run........

as mentioned, a compression test and real spark test will tell you alot. you can try by-passing the fuel pump by connecting the tank directly to the carb and gravity feed it. you will need to set the tank on a stand of some sort to get it above the carb tho.

Thank You....Will try..have stand to raise above eng;
When I first took out plugs after pulling my arm out of socket trying to start,,,,they were dry....shouldn't they of been wet if fuel was reaching cyl?
just wondering
 

raczekp1

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Re: 1980 4.5hp evinrude won't run........

les then 60psi per cyl motor wil start and run on choke on only,
80 and more per cylinder motor will run fine
 

nwcove

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Re: 1980 4.5hp evinrude won't run........

Pulled plugs,,,,laid them down hooked up to wires,,made sure they were grounded and pulled rope...
Visually saw sparks

you need to verify a 7/16 open air jump for spark on that motor. the tool is quite cheap, and available at most auto parts stores. ( dont forget to ground the other plug when testing....some electronic ignitions will fail do to not having both plugs grounded)
 

johnnyc1960

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Re: 1980 4.5hp evinrude won't run........

you need to verify a 7/16 open air jump for spark on that motor. the tool is quite cheap, and available at most auto parts stores. ( dont forget to ground the other plug when testing....some electronic ignitions will fail do to not having both plugs grounded)

Thank You,,, If gravity feed of fuel fails to start her,I will do...
 

johnnyc1960

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Re: 1980 4.5hp evinrude won't run........

I forgot to mention my eng; has an internal tank also. I have never tried to use that tank. I noticed yest; that the internal tank line does not pass thru the fuel pump. Goes directly to carb;.So my ? is can I try gravity feed of fuel w/that tank..In other words will my eng; run, or need fuel pump if using internal tank ?
Thank You,,, If gravity feed of fuel fails to start her,I will do...
 

nwcove

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Re: 1980 4.5hp evinrude won't run........

if the filter is there and ok. by all means try the internal tank, as it is gravity feed to the carb.
 

johnnyc1960

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Re: 1980 4.5hp evinrude won't run........

if the filter is there and ok. by all means try the internal tank, as it is gravity feed to the carb.
Great....Now where is THAT filter located? In tank itself ?JC
 

johnnyc1960

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Re: 1980 4.5hp evinrude won't run........

NWCOVE is that filter in the tank itself ? Not seeing place for a filter??
Thx
 
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