Re: 1982 Ebbtide Montego Restore/ Rotten Wood Repair
Here is an update on my progress and some pictures. Any input on anything is appreciated. I am on a budget right now and I am looking to get it back on the water soon at least for this season and then I'm going to do things the right way and tear it completely apart and rebuild for next season.
I am having a problem with the tilt and trim on the outboard. The tilt cylinder is leaking down after putting it up. The manual states it should go from trim in to tilt up in about 17 seconds. It was taking me about 40 seconds to get it all the way up from trim in. I bought the o ring pack for the tilt cylinder and replaced them. It now goes up very fast right at 17 seconds. The problem is that it is still leaking down but much slower than before(was all the way down in about 4 seconds before I replaced the o rings and it would not lift itself without a little help). It is now leaking down in about 15 seconds. It is a1982 J115TLCNB Evinrude / Johnson Outboard. I am going to start replacing check valves until I find the problem unless someone has a better solution.
I have also stripped the boat of all chrome trim and decals. I have been cleaning the outside by hand with comet and a scotch brite pad to remove the thick white haze. It is the only thing I could find to take it off. I tried dawn, toilette bowl cleaner, regular boat soap, and I tried 3 different brands of fiberglass restorer. After it is back to normal color, I plan to use the ZEP wet look acrylic floor wax to protect it and make it shine. I have read many forums on this and found few negatives. If it was newer I would not recommend or do this of course.
I have also cleaned and stripped the outboard of decals and any loose paint. I am planning to sand, prime with self etching primer, then add building primer to fill any low spots, sand again, paint with original paint, and then add decals. I will also paint the tilt and trim once it is fixed. Please let me know if I am missing any steps.
I have started scraping the carpet glue from the deck. I am planning to paint it with an epoxy paint of some sort. The deck is very solid. underneath there are spots that are rotten. Any paint/prep advice for the deck paint would be appreciated. After I paint it I am going to buy some exterior carpet and make mats with snaps for easy removal to clean and to let dry. I had to replace the wood over the gas tank due to the previous owner drilling holes to mount a self made tower for wake boarding into. It was rotten all the way around the holes.
I will eventually have to replace all the stringers and the transom. I have checked it and it seems pretty sturdy everywhere so I think it is safe. The ski locker was completely shot. I am going to build a box that will fit in the ski locker after I cut out all of the ski locker that is rotten. I will paint this box with epoxy paint before I piece it together in the ski locker just to add a little water protection. Remember it only needs to hold until next season and it will be kept in my heated garage.
My dad I have also recently fixed a lot of the electrical. The owner before had so many live wires with nothing connected from where new gauges or accessories were installed. I waited for my dad to come down to visit so he could take a look since he is an electrician. He couldn't believe it when he saw it. We added a second battery after fixing all the electrical. We also added a cigarette aux jack and fixed the one in the boat that did not work. We added a volt meter with a 2 way switch so it shows the appropriate battery. We added a fuse box and a switch for the batteries (the switch allows me to choose each battery individually or combine them).
I have also stripped the interior and bought new blue vinyl. I am paying someone to reupholster the captain chairs that were inside and then I will recover the front bow pads myself. I had to create new wooden backs to mount the foam to since the old ones were rotten.
Any advice is welcome or if anyone has any questions I will answer them as best I can. If pictures are needed thats not a problem.




