1982 Mercury 9.8 Impeller change

bktheking

Vice Admiral
Joined
Jul 29, 2008
Messages
5,057
Any tricks to this, read some sites say put into reverse, some say forward???
 

bob1340

Petty Officer 1st Class
Joined
Jun 12, 2010
Messages
287
Re: 1982 Mercury 9.8 Impeller change

I don't have the factory manual yet. But when I changed my 1970 model reverse was the only way to get the shift rod to line up. Just falls together in reverse and seemed like an absolute no-go in neutral or forward.
 

bktheking

Vice Admiral
Joined
Jul 29, 2008
Messages
5,057
Re: 1982 Mercury 9.8 Impeller change

Awesome, I'll try reverse then.

THanks
 

bob1340

Petty Officer 1st Class
Joined
Jun 12, 2010
Messages
287
Re: 1982 Mercury 9.8 Impeller change

Awesome, I'll try reverse then.

THanks

And remember to put both the shifter and shift rod into reverse. You check the shift rod for reverse by turning the drive shaft clockwise and looking at the direction the prop is turning. IIRC the shift rod turns counter clockwise for reverse.
 

bktheking

Vice Admiral
Joined
Jul 29, 2008
Messages
5,057
Re: 1982 Mercury 9.8 Impeller change

FYI didn't have to shift it into either gear, spoke to my merc mech buddy today, it just drops down and off, no need to do anything,


Cheers
 

bob1340

Petty Officer 1st Class
Joined
Jun 12, 2010
Messages
287
Re: 1982 Mercury 9.8 Impeller change

FYI didn't have to shift it into either gear, spoke to my merc mech buddy today, it just drops down and off, no need to do anything,


Cheers

LOL You are talking of taking it off! I am talking about putting the lower unit back on.
 

emckelvy

Commander
Joined
Jan 16, 2004
Messages
2,506
Re: 1982 Mercury 9.8 Impeller change

Both shift shaft and the reverse lockout cam are splined, with an alignment flat machined into the shaft/cam. The shift shaft can only go back into the reverse lockout cam in one position.

It doesn't matter what gear you put it in (or Neutral). As long as you don't move the shift lever from that position and don't disturb the shift shaft, it'll be fine.

If you decide to put it in Reverse or Neutral, before you start you'll need to tilt the motor up, as it'll only release when in Fwd gear.

Since the motor is small, you can easily reach the flywheel to turn it as you're pushing the lower unit upwards, to engage the crankshaft/driveshaft splines. So there's really no concern about being in gear so you can spin the driveshaft with the prop.

It's a bit tricky as you reinstall, everything wants to line up at almost the same time. It's also easy to get the driveshaft at an angle, so make sure the gearcase mounting flange is parallel with the flange of the mid-section as you're installing the lower unit.

The copper water supply tube must 'catch' the plastic guide tube as you install the lower unit, best way to verify this is by shining a lite up there to observe the tube going in the guide. Once you're past this point, it should go right together.

The big nut in the front has to go on and be tightened down a ways before you tighten down all the way on the nut up underneath by the water intake screen. Otherwise you won't be able to get the nut over the front stud.

Once you snug down the (2) nuts, check shifting action. Easy way to do this is to shift while turning the prop, if you've got both gears and Neutral, you're ready to go!

Warning, be sure to disconnect both plug wires to prevent diced appendages!!

HTH & Have Fun........ed
 

bktheking

Vice Admiral
Joined
Jul 29, 2008
Messages
5,057
Re: 1982 Mercury 9.8 Impeller change

How you described it is bang on, I had my led flashlight shining up into the leg at 9:00pm last night to put the water tube back in. Once everything was back together it was pumping like a fire engine, thanks for the follow up.


FYI- the old impeller had no vanes left, the owner was lucky the powerhead is still loose.
 

bob1340

Petty Officer 1st Class
Joined
Jun 12, 2010
Messages
287
Re: 1982 Mercury 9.8 Impeller change

Warning, be sure to disconnect both plug wires to prevent diced appendages!!

If your life depended on spinning the prop to start the motor in the lake it would never happen------but Murphy's law dictates it'll fire up even when out of gas if you turn it in the garage. LOL :)
 
Top