But it starts and idles fine, yet seems rough to me but im not sure if thats just how these things idle or not. Gets on plane. Runs around 4k without stumbling. So I guess you may be right Jerry and I will try a new prop and move on with my life.
Thanks for all the help everyone.
Dunbar, I found your post, which is awesome btw, and was intrigued since my boat has a very similar issue. I have an 88 Force 125 and I recently changed the prop from the standard 13.25" 17p prop to a legacy model with same dimensions since I hit a rock and the old prop got bent. Long story short, mine does not have the same skipping characteristic, but it does seem that I can only max out at 30-32 and 4400 rpm. This might be acceptable but I am not sure. It seemed to go slightly faster and quicker with previous prop. I have not done the extensive work that you have, but I think I found a few tests in your work here that I will run myself and see if I can't solve my problem. Thank you again Jerry! But the main reason I'm coming back to this is because the boat was well maintained and there is evidence of previous maintenance done to this engine. I have not verified, but assume the timing is correct because it runs great, and has run great after the new prop, albeit slightly slower. I have not verified main seals yet, or the fuel recycle aspect of it, but I have verified a complete rebuild of lower unit, fuel pump rebuild, spark, compression, seals and proper carb tuning based on the sticky notes, carb rebuild, reeds, exhaust boot rebuild, water pump replacement (but have evidence shells/sand from freshwater may have gotten in, plan to rebuild again during winter). Exhaust snout replacement, complete fuel line overhaul, new fresh fuel, I bought a tinytach and increased the idle to about 700-800 rpms and everything works well as far as I can tell. I have a few questions after reading so much:..
1) what additives do you have in your fuel? Why? I run straight gasoline from the local station, with the correct mix of oil and have never had problems. I have also used the gas from the official marina with I believe low ethanol? IDK, but it seemed to run the exact same. Can someone explain the thought process and whether I should change my fueling to help a 31 y/o engine out? Or possibly additives? I have seen a mixture of opinions regarding seafoam and I'm wary of it for now until someone with more experience tells me otherwise. This engine has only been run in freshwater and for that I thank the previous owners.
2) while replacing the exhaust boot, I removed the middle leg cover. In the process, and I believe slightly tore that lower thick gasket. There is now a slow seep of water I believe that enters the bottom of the middle leg. Would this cause any problems? Should I definitely replace this or would it be fine? I can't think of why it would really harm the engine but I guess that it wasn't designed that way so I should fix it regardless. Again, please explain if you have more experience.
3) could we have the same prop? Could it be the manufacturer that is producing faulty props? I read here that Jerry said a 17p stainless equals about a 15p aluminum? Can anyone explain further? I didn't think the original was a stainless, so I tried to go with a matching 17p, but it turns out to be 19p? With this setup, it also seems to take a little longer to get on plane, I'm not sure if this is congruent with how the pitch works. Could this also be due to the sluggishness of the engine at 4300 rpm? I also can only get up to about 20-23 mph while towing? Does this seem remotely correct? I run only a couple people at a time and it seemed better before all this maintenance and changes. Again any reply is appreciated.
4) I plan on doing the fuel starter test, spraying around the engine, but I am a little confused on where the main areas to spray would be. I guess everywhere other than directly into the carbs? The engine has backfired once or twice, the first being the loudest in the driveway after being an idiot and flooding the engine and then cranking it by mistake. I have always almost experienced a small backfire when I choke the engine and start it up. It then coughs out always and then I turn it over again without the choke and it starts right up to about 1000-1100 rpm. This leads into my next question:
I have not actually set the seats of the carb pins in,which again I plan on doing in the driveway this week, but I have them set to the original spec which has been good enough so far. Could this be the problem why it's not reaching above 4300 rpm? Would the new prop affect this even though the rest of the carbs are set correctly?
5) also after a few hours of riding around I have experienced that the engine sort of boggs down and does not like to idle well anymore. Going from 700-800 in gear (1100 in nuetral) to about 600-650 in gear (about 800-900 in nuetral). Could this be due to the water in the lower leg? The carb pins not fine tuned? The new prop? The backfire long ago? I know I posted about this earlier, but reading your post brought back many ideas and things that had been forgotten about running characteristics and previous maintenance.
I was also thinking that this could be due to old fuel lines for the regen system? Or the fuel recovery if you want to call it that. Do you think this would cause the behavioral issues I am seeing?
I also very much need to drain the fuel/water separator that is installed. I always forget to check that... Talking about check valves, I do not have one-which sometimes causes problems when priming engine again after a while at the sandbar. I also do not have an in-line filter since all fuel lines are new and fuel filter/separator is new as well, in addition to fuel pump clean and rebuild. I guess I should install these items?
I also cannot reason why the engine seems to have a high pitch whine at certain rpms, which I think is air caught in the carbs. But im not sure at all. I cannot hear this when I am at certain throttle positions, nor can I hear it when I stare at it straight on, or walk back to it. But sitting in the captains seat with one ear turned back... I hear it every time and it seems to get worse as the idle slows down with usage after 5 hrs.
It also seems that at idle, it almost skips one inconsistently after our normal day 4-5 hours on the water while waiting for a boat ramp. It does not happen when first started and I have taken this to be a characteristic of the engine. But I believe that this is caused by the sluggishness at 800-900 in nuetral, vs a faulty plug or wiring or timing. At any other throttle position, the boat seams fine. Is there danger in running it in high neutral while I wait at the ramp?
The engine does shake a bit, like a car engine not bolted down. But it does not really ever feel or sound like a complete backfire, not sure about misfire since it's generally hard to tell, especially since I have checked the sparks in-line a couple times with new plugs. I used the BUHX plugs without a problem. But had the option of the others mentioned. Maybe I should try an inline spark test again while I'm on the water? IDK it seems unnecessary.
Well thank you for all your insight and help. The final question: did a 15p prop fox your problem!? Have you found any other solution so far? I'm debating how deep to go into this as I'm trying to take my family out this weekend, and don't want to start major surgery on it. If it ain't broke, don't fix it! But I would like to know if any of my "symptoms" are a cause for concern or whether I can just follow your path and run it without issues. It runs fine now and I personally have not had problems other than these odd characteristics that I originally deemed part of the engine... Until I saw yours having literally all the same problems...
Thanks again for your help,
Dan