1989 Deckboat Ski-Deck Restore

KDMatt

Seaman Apprentice
Joined
Aug 8, 2009
Messages
33
Hey guys, for those of you that missed my introduction, I recently inherited a 1989 Deckboat Ski-deck from my grandparents as something of a family heirloom. They bought it brand new, so I effectively grew up and came of age on this boat; It's always been in the family, so it's got quite a bit of sentimental value attached to it, which is the biggest reason I'm plunging head long into a resto.

I've picked up some reading material on fiberglass boat restoration, and watched nearly all of Mr. FriscoJarrets' videos on youtube on the subject, so I'm feeling reasonably prepared to continue moving forward. This thread is going to serve as a sort of running diary of the project, as well as a place for me to gather opinions and ideas from people who've been down this road before.

I should probably make a note that while I am mechanically inclined, good with wiring/electronics, and pretty competent with power tools, I'm not much of a woodworker, and I've never worked with fiberglass before. Most of my materials/building experience has been in technical theater, and most of the people that I will be corralling me into helping will all have technical theater and/or costuming backgrounds. Fun, huh? :p

I got a good jump on the project over the weekend, unbolting the interior pieces and ripping up all of the (gross) carpeting.

The Positives:

Transom is A-OK
Outer stringers are solid (i.e. good/healthy sawdust when drilling for samples)
Lots of good/healthy wood toward the front of the deck

The Negatives:

The inner stringers are rotten
as are the bulkheads
A good 2/3 of the deck is rotten too.


I'll let you guys take a look at the pics; I'm debating prepping the inner stringers for a seacast pour -- I've read a lot of other members' threads on that route, and while I definitely think there is something to be said for keeping traditional, I also have to concede that modern, space-age materials yield many benefits as well.

I'm also thinking I might add some extra structuring for where the seats bolt down to the deck, just to minimize any flex. That's a discussion for another day, however.
 

KDMatt

Seaman Apprentice
Joined
Aug 8, 2009
Messages
33
No Title

It's been a while since I made an update or posted on this thread. It's been super rainy here lately, which has greatly hindered my ability to get any work done, but I managed to get most of the floor out during the week leading up to the 4th. I was out of town over the weekend, so despite the glorious weather, I wasn't able to get anything else done.

As an added bonus, my grandmother dug through her archives and found the original Deckboat sales brochure that has all of the factory specs and options for the Ski-deck (among other models they manufactured at the time.) Apparently a built-in cooler was once a standard feature? I do, however, think the listed top speed of 55 mph is a just bit optimistic based on my experience with it.

Hopefully I'll find a bit more time this week to finish ripping out what I need to and start prepping for the stringer repair. The inner strings are mostly exposed without separating the boat (with the exception of perhaps the very very front,) and since both the transom and outer stringers are in good shape I'm going to go the nida-bond route after removing all of the cruddy wood from inside the fiberglass skins.

fetch
fetch


Image links:

Floor Out: http://38.media.tumblr.com/76fa246298467aeeac1e9ef288cb52d3/tumblr_n7yj0hIFlO1r9w32lo1_1280.jpg
Brochure: http://33.media.tumblr.com/ab9a22ab6df53ec15002a57496e5c960/tumblr_n8bjyduzR21r9w32lo1_1280.jpg
 

KDMatt

Seaman Apprentice
Joined
Aug 8, 2009
Messages
33
Lots of updates since the last time I posted.

Prepping for the Nida-bond pour, I started looking at the stringers in more detail, and realized that the original manufacturer left some areas of the stringers completely unglassed (no wonder it rotted.)

I've been using Loctite PL with pieces of masonite to seal up the gaps in the stringers so I can still do the pour. I've got buckets of Nida-bond sitting in my garage now, ready to go. I just need to finish tracking down all of the MEKP I need.

http://31.media.tumblr.com/eda92b86826b6fa5638a1bf8102834e2/tumblr_n91fzgmh5U1r9w32lo2_1280.jpg
http://37.media.tumblr.com/6a69d1f061a63f712c029ba3e8c61ef9/tumblr_n91fzgmh5U1r9w32lo3_1280.jpg
http://38.media.tumblr.com/8747e6dd814dc45aa50c226c52c49fcd/tumblr_n91fzgmh5U1r9w32lo4_1280.jpg

My exterior grade AC plywood also came in. I let it bake in the sun for a while, then I made my foam templates and got everything cut up. I also got the bulkheads and the other odds and ends cut up too.

Foam: http://38.media.tumblr.com/82036945f47c374e230ec4590a61f0bc/tumblr_n99b4jdvcC1r9w32lo1_1280.jpg
Wood: http://38.media.tumblr.com/b0dfa34d19f595c646d7473bf69df888/tumblr_n9ci61wAHW1r9w32lo1_1280.jpg

I'm planning on sealing up the wood with some spar varnish, then glassing up both sides. I'll be heading out of town for a week and a half this weekend, but hopefully I can get the floor and other bits ready to go before then.
 
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