1994 Volvo 5.7 GL running hot.... sometimes

Wizard Of Eyez

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First a little history... I have a 1994 23 ft Sportcraft with a Volvo 5.7 GL. Normal operating temp has been 150. Earlier in the year on the maiden voyage it heated to 225. I took her home and replaced the impeller and thermostat. While waiting for parts I discovered the real problem. The in take hose between the outdrive and the impeller was clogged solid with stinkbugs. I could barely blow air through it. After clearing that and replacing the parts she still heated up.... but then the temp ropped like a rock after a bit back to 150. Made me think that, due to a higher water volume to the pump, I blew more bugs out from the system beyond the impeller and pump. Then for a month and alot of use everything was perfect until yesterday. I had 4 big guys out Friday with no problem. Yesterday was another story.

Right from the dock she went to 225. I removed the thermostat and she ran cold as expected. 110 on plane and 125 to 150 while trolling depending on my rpms. OK... thermostat right? Not so fast.... after about 2 hours of slow trolling around 800 rpms I notice shes up just a little to 160. Odd since nothing changed (speed/rpms). While staring at the temp guage she goes to 200. So I bump the rpms a little to 1000 (5 mph) and apparenty due to a higher water volume she cools right down. Only now If I go back to 800 rpms the temp will come right back up to 200.

My only 2 guesses are either 1) water pump or 2) more bugs causing a clog beyond the impeller and pump.

Under these circumstances it appears the sea water pump is working properly. Otherwise I'd overheat regardless of rpms correct? If I take the plug off of the top of the water pump water comes out. I suppose that could just be pressure from the impeller correct? Is there a way to determine if there is a pump issue?

If bugs made it through the impeller would they not be able to make it the whole way through the system? There was nothing in or around the thermostat. Could there be a clog in the exhaust manifold or elsewhere? Is there a way to check? Is there a way to backflush the entire system? If so what is the proper procedure?

Any other possible causes? There does not appear to be any failed gaskets, oil leaks or anything else. If it were a head gasket or other engine issue I'd think it would run hot consistently instead of intermittently. Help!
 
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Don S

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Re: 1994 Volvo 5.7 GL running hot.... sometimes

Put the thermostat back in. It may run cooler without it, but that is only the section of the intake by the temp sender that is running cooler, and the rest of the engine could be even hotter.
The water passages in the engine block, the exhaust manifolds and the risers could be plugged up.
 

Wizard Of Eyez

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Re: 1994 Volvo 5.7 GL running hot.... sometimes

Can I backflush the system? Or how can I check for or clear blockage in the riser, manifolds, or block?

It does sound like blockage does it not? If so why does the temp issue come and go?

Last... how big are the holes in the engine, manifold, and riser? It seems to me that whatever can get through the slots in the impeller housing should be mulched up enough to make it out the other end. Stinkbugs pre-impeller are about 1/4 inch wide and a half inch long. Can't believe they'd make it past the impeller!

Does it sound like the pump itself is fine?

Thanks Don... you're fast!
 

Wizard Of Eyez

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Re: 1994 Volvo 5.7 GL running hot.... sometimes

Backflushed the system from the exhaust manifold hoses to the impeller and intake and the other direction to the outdrive. Also blew air blew air into the exhaust manifold hoses in both directions and out. Does not seem to have any blockage.

Question... since the problem is intermittent.... is there a chance that there is some corrosion in the risers or elsewhere that is dislodging from time to time? I fill the system with 50/50 when winterizing but not sure if the previous owner did. All of his maintenence was done at the marina where he moored and stored it so it was done properly (one would assume) and on schedule.

That could lead to the same thing you mentioned... blocked passages. Will backflushing potentially solve the problem? If not what next to check and/or clear them? Thermostat is reinstalled.

I hate to just throw a new pump in with no indication that it is the problem. Can a pump on it's way out cause the problem to come and go? Sure would hate to call for a tow.
 
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