1995 Evinrude E90TLEO charging

racerone

Supreme Mariner
Joined
Dec 28, 2013
Messages
38,932
The charging system has 2 basic components.----Stator and the rectifier / voltage regulator.-----I am always puzzled when some threads go to 100 posts to solve an issue.
 

wvmedic

Chief Petty Officer
Joined
Jun 3, 2008
Messages
534
The charging system has 2 basic components.----Stator and the rectifier / voltage regulator.-----I am always puzzled when some threads go to 100 posts to solve an issue.
I understand racerone and yes. It is pretty simplistic. But, everything is checking out to spec and there still appears to be a problem.

As I said, I will water test this weekend and see if the higher RPM will produce more voltage.

I really don't have much experience with this sort of thing. But, I am trying.

I am okay with the mechanical aspect of things.

When I was younger and wrenching on SB Chevy's. You could have thrown a handful of bolts on the floor from those motors and I could have told you exactly where they went.

In my retirement years, I guess I'm learning outboard motors as I have a lot more fishing time now.

Jeff
 

cyclops222

Commander
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Mar 21, 2024
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Does anyone have reliable written statements about the MAXIMUM voltage that regulator will hold at ? Please post it. So all of us can know what is correct.
 

saltchuckmatt

Commander
Joined
Jul 19, 2019
Messages
2,899
Does anyone have reliable written statements about the MAXIMUM voltage that regulator will hold at ? Please post it. So all of us can know what is correct.
Here is what IA thinks it is ...


For a 12-volt system, an Evinrude rectifier-regulator should hold the maximum voltage between 14.5 and 14.9 volts DC. The regulator's job is to prevent the output from exceeding this range, which protects the battery from overcharging and other electrical components from damage.
Factors that influence voltage output
Operating speed: On a properly functioning system, the voltage will increase from the battery's static voltage (around 12.6V) to its regulated maximum as the engine's RPM increases.
Component health: A faulty rectifier-regulator can cause the voltage to climb well above 15 volts, which is a sign of an overcharging problem. Conversely, a bad or weak battery can prevent the regulator from functioning correctly and holding a steady voltage.
Model variation: Some older or alternative units may have slightly different specifications. For example, some aftermarket units might list a minimum charging voltage of 14.5V with a tolerance of +/- 0.5V, putting the maximum at 15.0V.
What to check if your voltage is too high
If you are measuring a voltage over 15 volts with the engine running, it likely indicates a problem with the rectifier-regulator. To troubleshoot, you should:
Fully charge and test your battery. A faulty battery can lead to erratic charging system behavior.
Inspect all connectors for any corrosion or damage.
Test the rectifier-regulator itself to see if it is failing to regulate the voltage properly.
 

wvmedic

Chief Petty Officer
Joined
Jun 3, 2008
Messages
534
So I got to water test it today.
13.22v at 900 RPM
14v at 4800 RPM

That is with a meter at the battery.

Jeff
 
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