1996 40hp mercury/force

cowboy9from0hell

Seaman Apprentice
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Jul 28, 2011
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35
hi all. im looking at a boat with a 1996 merc/force 40hp. how are the force motors made by merc? do i want to stay away from these motors? are the parts from the force able to switch in and out of a mercury 1996 40hp?
 

79Merc80

Senior Chief Petty Officer
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Nov 22, 2007
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673
Re: 1996 40hp mercury/force

Force is the old Chrysler engine and mechanics LOVED them. I doubt that much if anything is interchangable
 

cowboy9from0hell

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Re: 1996 40hp mercury/force

i know chrysler made force but mercury bought force force in the early 90s. it says right on the cover force made by mercury
 

JB

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Re: 1996 40hp mercury/force

It doesn't matter who made it, cowboy. It is a Force, not a Merc.
 

Bill kubiak

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Re: 1996 40hp mercury/force

I just heard somewhere recently that Mercs 30 hp and less were made by Tohatsu. Is that True?? I have a 3.3 merc and it looks like a 3.5 Tohatsu
 

Frank Acampora

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Jan 19, 2007
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Re: 1996 40hp mercury/force

Well, Cowboy, yes, it is a Force made by Mercury. The block derives from the old Chrysler 35, 45, 50, and 55 engines and the 50 Force, As far as I know, Force, when owned by Brunswick, did not make a 40--only a 50.

However, Merc did make positive changes to the block and put on a Mercury ignition. Thus, while externally the block and carb resembles the older models, internally it is different--notably a much larger bore and longer connecting rods. It will run circles around the old 45.

The lower unit is a Mercury designed one and although it uses props for the Merc 40, I don't know if the lower unit is the same as the Merc one. At any rate, the thrust washer driven prop is a much better system than the old pin drive and the through-hub exhaust will be quieter.

As far as I know, only the props are swappable with the Merc 40.

For a small engine, it is decent and probably runs about as well as any other brand. It is entry level and has no VRO or oil injection so you must still add oil to the gas. However, Merc did discontinue the Force line in 1999 and while now they still support parts, in the future they may become more difficult to find.
 

fucawi

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Re: 1996 40hp mercury/force

Yes the small mercs are now made by Tohatsu
 

roscoe

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Oct 30, 2002
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Re: 1996 40hp mercury/force

Everything above is correct except, that Mercury/Brunswick did make the 40, from 1992 thru 1999.

They gradually changed over from Chrysler components to Merc components.
By 1995, they were using the Merc lower unit, trim unit, ignition.

1999 was the last year of production for all Force motors.

Tohatsu has made the small Mercs for years.
 

cowboy9from0hell

Seaman Apprentice
Joined
Jul 28, 2011
Messages
35
Re: 1996 40hp mercury/force

the motor has 60 hrs on it. i dont know to much about force outboards so thats why i asked questions on it to do my research. the only thing im not crazy about on the motoris that it spits/sprays water instead of a constant stream out the p!sser (thats what i call it) like my yamaha i sold and my girlfriends dad johnson
 

tomtnwlkrs

Seaman
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Jan 13, 2010
Messages
54
Re: 1996 40hp mercury/force

I had the same motor you are talking about and it was flawless. It is a merc and that is the parts you buy for it. I ran it on a 21 ft pontoon and ran the crap out of it until passing it on to a buddy to put on a fishing boat. It starts easy and is probably the most reliable motor I have had to date. Also, very cheap on fuel.
 

njm_T160

Seaman Apprentice
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Mar 16, 2011
Messages
37
Re: 1996 40hp mercury/force

I too have the same motor (but a '98) and so far, so good. Parts seem to be readily available. Also, check previous threads on how to install a tell-tale (what you call a "pisser") on it. It is very simple to do.
 
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