1999 Volvo Penta 5.0 GL freeze plug kits

Garutlan

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Anyone know a part number for a freeze plug kit for the engine in the thread title. Was not sure if a GM cross reference would work. Thanks in advance- Geoff
 

alldodge

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Go to any auto parts store and give them the year and GM 5.0 and they should be able to find Brass or Stainless Steal plugs

Should also be able to find them on line at a place like Summitt Racing or Rockauto
 

Scott Danforth

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Napa keeps core plug kits in stock. marine use brass or stainless. cars and trucks use coated tin

Melling MPE-100BR is for small block chevies from 1957-2014

however if they were pushed out by not winterizing, the block cracked
 
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racerone

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Agree with post #4.----If pushed out by cold weather then inspection is required.-----They are " core plugs "----And somehow they began to be called freeze plugs.
 

Scott Danforth

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Remember, the block water jacket should hold 15psi.

the points of failure if it froze will be both exhaust manifolds will have a crack on either the outboard or inboard side, just above teh centerline of the exhaust ports, and both waterjackets will have cracked on the inside of the cam valley, and the heads will crack around the exhaust valve bowls
 

Garutlan

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Ok. I finally got back to cranking the boat and unfortunately discovered that water was leaking along a crack along the block on both port and starboard. Pictures attached.
I think my options are 1 to replace the engine block, 2 get a complete drop-in replacement or 3 see if I can sell it for anything along with the trailer. I am guessing from the length of the separation on the photos- 5-6 inches that a modified repair is probably not an option.

Anyhow just curious to hear from those who have undergone an engine replacement. I am mechanically minded and capable, but would need some direction if I were to replace the engine block. Where to start with engine search would be appreciated as well. Thanks in advance- Geoff
 

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alldodge

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It goes any one of directions you mentioned, all comes down to what you think the boat is worth to you, and how much time and money your willing to put in
 

Lou C

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Probably add to that, the power steering cooler that is mounted on the rear of the engine like OMCs had it.
This is one of the main reasons people are going to outboards, no one wants to deal with the hassles of draining these things every time the temp drops, and the boat companies make it worse with idiotic designs with no access to anything but the dipstick.
In fact, I am thinking of getting rid of the big back seats on my boat since they are rarely used, and replacing them with lightweight jump seats to make that ordeal easier.
Michigan Motorz sells long block packages ready to drop in but they are expensive, like $9000, including carb, ignition and exhaust but keep in mind your original engine is a 1999, that's 27 years old, so changing everything while expensive, might give you a better outcome because the parts you need to be reliable will be new.
Or, you can get a reman from a local machine shop and add the extras (intake manifold, exhaust manifolds, etc) yourself. You can still get new long blocks from Michigan Motorz and others, but the price has gone way up from what it was like 5 years ago. It depends on what you think the boat is worth and how long you'd keep and use it.
 
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