1st time in water hard to start 84 merc90hp 2 stroke

Derric

Seaman Apprentice
Joined
May 22, 2007
Messages
39
Have to pull cover off and open up carbs wide open to get started. I hear the choke clicking. But maybe thats all its doing. I replaced all the fuel lines and kitted the carbs. It will start everytime for the rest of the day after that. Is there another way of checking the choke or could it be something else?
 

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Lieutenant Commander
Joined
Sep 23, 2004
Messages
1,707
Re: 1st time in water hard to start 84 merc90hp 2 stroke

The inlines are known to be a bit tough to get started, and like fuel.

I don't believe you have a choke, but instead it is an enrichment solenoid. My starting procedure is as follows, and assumes you have clean carbs and a good fuel system.

1) Prime fuel bulb until firm, then once more for good measure

2) Move throttle to high level to start (either with the high lever on the side, or in neutral if you have only one lever with the push button.

3) Turn key to ON, but don't crank it yet.

4) Push and HOLD the 'choke' button, or push and HOLD key inwards to engage the 'choke'. This engages the enrichment solenoid which drools fresh fuel into the carbs. Hold it there for a few seconds.

5) While holding the choke button, crank the engine over. Don't let it crank too much. You should hear it try to start.

6) Try the starter again, and it should be running.

7) Adjust the high idle to run about 1200rpm until its warmed up a bit. You can try letting go of the choke button or release the key out whenever it will run on its own without it.

8) Let it warm up, and continue to reduce the throttle until its running fine in neutral.

Go boating.


If that doesn't work, you need to start troubleshooting....spark, fuel, compression.... etc. Don't overlook the need to have a high quality fuel line and primer bulb and a clean filter.

Good luck.

p.s. Pic attached shows an enrichment solenoid, which replaces the older choke system and helps to get these motors to start easier. My '84 has one...and I suspect your does too.
 

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Derric

Seaman Apprentice
Joined
May 22, 2007
Messages
39
Re: 1st time in water hard to start 84 merc90hp 2 stroke

Yes it has an enrichment solenoid. I am suspecting that is the original solenoid on it do you think it may need to be replaced? I will try holding key in for a few seconds before starting next time. If that still doesnt work maybe that enrichener is old and worn out I dont know.Thanks for the info!
 

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Lieutenant Commander
Joined
Sep 23, 2004
Messages
1,707
Re: 1st time in water hard to start 84 merc90hp 2 stroke

If you hear it click it is likely working, but worth a look. Fairly easy to check the solenoid function. Remove the lower fuel return hose that leads to the lower carbs, and have an assistance catch the fuel as you depress the button. Nothing coming out suggests the solenoid is malfunctioning.

Also, if yours is the style like that shown above, the knob on the top has a manual override position. Make sure it is not in that position normally. I forget which direction to turn it, but you should have a label on your front cowl support. Other enrichment valves don't have that dial, so nothing to worry about.

Cheers.
 
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