2 hp mate pull rope problem

mtnman05

Seaman Apprentice
Joined
Jun 16, 2010
Messages
39
I bought a 2hp evinrude mate yesterday. A 1971 model. It runs great but me being new to small outboards did like most others and wanted to clean it up and tinker so I went to try and take the cover off. Well I learned that it messes up the rope recoil and engagement when you remove the screw on top of the cover. I thought it held the cover on.
What have I messed up and how do I fix this mistake?????
 

F_R

Supreme Mariner
Joined
Jul 7, 2006
Messages
28,226
Re: 2 hp mate pull rope problem

Did the whole thing go ka-flooey, or just won't engage now? If it is still intact, simply tighten the screw and it should be good to go.

But if it all came apart, the basics from the beginning are:
1.Wind the spring in the housing, going counterclockwise
2.Remove the rope handle, then grab the knot at the other end and pullit out of the pulley.
3.Put the pulley in the housing, making sure the pin goes in the eyelet of the spring.
4. Lube and install the center spindle and screw & tighten. Oh, I forgot to mention: You should have removed the pawl and links by now.
5. See that little about 1/8" hole in the pulley? Find a nail or something that will go through it, and keep it ready for the next step.
6. Wind the pulley counterclockwise, all the way. HANG ONTO it. If it gets loose and flies back it will wreck the spring. Once it is wound as far as it will go, back it off one turn, and stick the nail in the hole. That will keep it from unwinding and you can turn loose.
7. Now take your time and thread the rope into the pulley and out the exit hole in the housing. Note that it goes behind a pin near the knot end.
8. Install rope handle.
9. Hang onto the rope and remove the nail and let it rewind.
10. Install pawl and links.
11. Done.
 

mtnman05

Seaman Apprentice
Joined
Jun 16, 2010
Messages
39
Re: 2 hp mate pull rope problem

I don't recall it going ka flooey. It will engage and turn the motor over but wont retract. I took the top cover off of the motor and everything is intact and I can pull the rope with the assembly off the motor and it retracts, however when its mounted to the motor it does not retract. I can loosen the top center screw and tap the screw with my screwdriver handle and it will retract as I tap. Its almost like there isn't enough spring tension.
 

Stevethetech

Recruit
Joined
Jun 17, 2010
Messages
1
Re: 2 hp mate pull rope problem

I had the same problem with my outboard, the rope was going back in way too slow. My return spring popped out and went all over the place, and now its a big mess in my garage. I'm wondering if I could and/or should get a whole new assembly? I can put up pics if needed.
What I do know is that I need more band-aids.
 
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