2001 Johnson 25 hp starting problems

csabot

Recruit
Joined
Jul 18, 2021
Messages
2
Hi - I have a 2001 Johnson 25 hp pull start that has had chronic problems starting. The motor has fairly light use - maybe 3 weeks a year. It belonged to my family and as far as I know, no real maintenance has ever been done.
The motor starts great after taking it out of storage - usually one or two pulls with fresh gas. But then it gets super finicky. I follow the starting protocol in the manual. The motor has a primer but no manual choke. I prime twice if cold and then start. If it goes on one or two pulls I am good. But if it doesn’t catch it floods and I end up yanking 50 times to get it started. When it finally goes it blows a bunch of oily crud out the exhaust.
I have cleaned it and put in new plugs, properly gapped, which helped with performance while running, but not with the starting issue. Any hep would be greatly appreciated!
 

racerone

Supreme Mariner
Joined
Dec 28, 2013
Messages
38,677
In neutral turn tiller to the neutral stop.----Ignore START mark on handle.-----Pump carburetor full with manual fuel pump on the hose.-----Operate primer pump full out and full in 3 times.----This pump pull fuel from carburetor bowl and sprays it into the motor , bypassing the carburetor.-----Should start up in a couple of pulls.-----Try 4 pumps if 3 does not work.-----If it still has the original water pump impeller I strongly suggest installing a new factory one.----Needs a new one every 5 years !
 

oldboat1

Fleet Admiral
Joined
Apr 3, 2002
Messages
9,612
I always think spark, fuel, carb first for starting issues, If I don't know whether fuel was run out before storage, I expect a carb cleaning/rebuild.

++1 on impeller replacement.
 
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