2002 200HP HPDI Starts then stalls after 5-10 seconds (After changing all filters)

fireman_bob

Petty Officer 2nd Class
Joined
Mar 16, 2008
Messages
100
Hi,
My 02 200 HP HPDI had been having some intermittent hesitation issues which got really bad yesterday. Up until yesterday I was able to run up to about 3krpm with no problem, above that the motor began to hesititate once in a while. Yesterday the problem got so bad I couldn't run above 1k so I idled in.
Today I changed all 4 fuel filters (inline water separator, paper filter in clear canister, VST filter (VST was really clean but filter had some gunk on it, and medium pressure filter after the VST).
When I tried to start the engine, it was really hard to start but I finally got it to turn over and run. The problem is it will run for about 5-10 seconds, then stall. When the motor stalls, the alarm begins beeping (beep beep beep, not constant). I can shut the key off, then immediately restart and the process repeats (runs 5-10 seconds, stalls, then beeps). The beeps don't seem to have any sort of code, just beep beep beep...until I shut the key off. The dash display doesn't indicate any errors (oil or temp).
My intent was to also change the high pressure basket filters but I didn't have time to take that section apart.
Any ideas?

Thank you.
 
Last edited:

cpt woody

Seaman Apprentice
Joined
Apr 23, 2009
Messages
31
Re: 2002 200HP HPDI Starts then stalls after 5-10 seconds (After changing all filters

Have the same motor but a 05. Haven't had the problem you discribesd with stalling. Have had problems with delayed starting and stalling. Fouled plugs, cleaned them and problems went away.
 
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