2002 225 Optimax - Overheating at idle only

mskycrz

Recruit
Joined
Aug 7, 2023
Messages
4
I have mercury 2002 225 Optimax temp starts rising only at idle normal temp around 130-135 but at idle it quickly starts rising till alarm sounds around 175 180 .However if i rev engine above 1100 rpm temp quickly starts to drop to normal .I have smartcraft gauge which is very useful because i can watch temp and see how it reacts to rpm change! So I have no problem as long as I not just not sitting there idling. Any thoughts of where to start? The impeller is new within 10 hours. The thermostats appear to function fine when I place them in hot water. No junk clogging them. The telltale shows pretty strong spray at higher rpm's but is fairly low at idle while on the muffs.
Thank you
 

Kola16

Petty Officer 2nd Class
Joined
Jun 23, 2019
Messages
181
Is this engine ran through saltwater, sand, or mud?
 

Kola16

Petty Officer 2nd Class
Joined
Jun 23, 2019
Messages
181
In that case, I would say it is a stuck/bad poppet valve.
 

Chris1956

Supreme Mariner
Joined
Mar 25, 2004
Messages
28,216
Idle temp control is managed by the thermostats. Starting at about 2000RPM the poppit valve controls the temp. Therefore, I would check the thermostats.

If the 'stats check out, Mercury motors will overheat at idle, if the bottom part of the waterpump impeller is damaged a bit. They will run cool at fast idle or faster.
 

mskycrz

Recruit
Joined
Aug 7, 2023
Messages
4
Idle temp control is managed by the thermostats. Starting at about 2000RPM the poppit valve controls the temp. Therefore, I would check the thermostats.

If the 'stats check out, Mercury motors will overheat at idle, if the bottom part of the waterpump impeller is damaged a bit. They will run cool at fast idle or faster.
Ok thank you. When I get time Wednesday I will take that apart and look for damage.
 

mskycrz

Recruit
Joined
Aug 7, 2023
Messages
4
It ended up being an easy fix. Removed to check impeller and the gasket was ripped, replaced the gasket and reinstalled, perfect now. Thank you for the suggestions.
 
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