2003 115 ficht ram rebuild project

puttRnAlong

Recruit
Joined
Jan 1, 2012
Messages
5
Does anyone know where I can get an OEM manual and diagnostic tool for an 03 115 ficht ram. My engine was recently rebuilt and left me stranded. I figure I'm going to have to tear it down and rebuild it myself. I don't wont to dump any more money into this motor than I have too, and can't afford a new yamaha.
 

Faztbullet

Supreme Mariner
Joined
Mar 2, 2008
Messages
15,930
Re: 2003 115 ficht ram rebuild project

My engine was recently rebuilt and left me stranded
Who rebuilt it and was there a warranty? What happened to leave you stranded? The diagnostic software is hard to find for the 2002 and newer engines but manuals can be found on Ebay from time to time.
 

puttRnAlong

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Joined
Jan 1, 2012
Messages
5
Re: 2003 115 ficht ram rebuild project

Backyard mechanic rebuilt it, I doubt there is a warrenty and don't want to give this guy any more money. I was breaking in the engine after it was rebuilt. About 2 hours into the break-in, running about 2000rpm, I heard a clank and then lots of clanking like a tin can was rolling around inside the engine then it seized. I don't know if a piston broke, or a valve fell into the cylinder. Before the rebuild....I took it to the shop to have it inspected when I heard a fast rattling sound when running at 5000rpm. When I got the boat back and put it in the water, I heard the rattle again. It only rattled when the boat was in gear, it wouldn't do it while idleing. After running it about an hour at 1200rpm, the rattling stoped and it sounded normal. After a couple hours and running it at 2000rpm, the rattling came back and then the clank. I got a tow back to the ramp and now the boat sits in my driveway...Instead of getting a loan and buying a new Yamaha I thought I'd tear it down, check the valves and cyclinders and repair it myslef.
 

Faztbullet

Supreme Mariner
Joined
Mar 2, 2008
Messages
15,930
Re: 2003 115 ficht ram rebuild project

If the injectors wasnt tested/checked that likely the reason it failed again. Not everybody can repair a ficht as you have found out and you cant repair one reading a manual. If you/they do not have the software they could not set the timing or see the error codes. I would tell the fellow to return my $$$ or at least the $$ for parts purchased. Sorry.
 

puttRnAlong

Recruit
Joined
Jan 1, 2012
Messages
5
Re: 2003 115 ficht ram rebuild project

:facepalm:Well I guess I got beat by a Royal Straight Flush on that deal. Thanks, I might as well save up and buy that Yamaha.
 
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