2003 Johnson 90 HP Fuel Problems

atj51

Cadet
Joined
Jun 3, 2011
Messages
16
Any help will be MUCH appreciated....

I was running about 30mph and I slowed down (without touching throttle) and shut off. After fooling with it for a while, I got it cranked but someone has to pump the bulb the entire time in order to keep it running. I replaced the bulb last year, and really don't think that's the problem...that being said, I'm certainly no mechanic so I could be way off here. Could it be the fuel filter (also changed end of last summer), fuel injector, bulb, etc, etc????

Thanks and much obliged for ANY help or advice given.
 

cdn-pk

Petty Officer 2nd Class
Joined
May 20, 2009
Messages
162
Re: 2003 Johnson 90 HP Fuel Problems

if you have to pump the bulb, it's probably thr fuel pump.

Question, when the bulb is pumped does it stay partially squished? (if so could be a fuel pick up/venting issue) if it fills right up then the problem is past the bulb.

also i hear the bulb should be pumper while holding it vertical. arrow up

cheers
 

Faztbullet

Supreme Mariner
Joined
Mar 2, 2008
Messages
15,937
Re: 2003 Johnson 90 HP Fuel Problems

air leak in fuel line or VRO has went south....
 

atj51

Cadet
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Jun 3, 2011
Messages
16
Re: 2003 Johnson 90 HP Fuel Problems

Thanks for the info. which should I be hoping for (expense, scope of work, etc)???
 

boobie

Supreme Mariner
Joined
Nov 5, 2009
Messages
20,826
Re: 2003 Johnson 90 HP Fuel Problems

When you have to keep pumping the primer bulb to keep it running, that's the first sign of a bad fuel pump or a bad air leak on mtr side of the primer bulb.
 

atj51

Cadet
Joined
Jun 3, 2011
Messages
16
Re: 2003 Johnson 90 HP Fuel Problems

Thanks for the help...I'm sure I'll be back with more questions.
 

Faztbullet

Supreme Mariner
Joined
Mar 2, 2008
Messages
15,937
Re: 2003 Johnson 90 HP Fuel Problems

Could be a cracked VRO/OMS housing on air motor side.
 

atj51

Cadet
Joined
Jun 3, 2011
Messages
16
Re: 2003 Johnson 90 HP Fuel Problems

What kind of money are we talking if that is the problem?
 
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