2005 Merc 60 HP 2 Stroke Normal Gearbox 3.33 reduced power only 6MPH instead of 30MPH

canon_man

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Joined
Jun 27, 2016
Messages
5
I was out cruising in about 40' of water when an "event" happened, I honestly don't remember a sound, but I was rather shocked that it was happening, so I don't remember for sure. My motor immediately shut down and I went to 0 MPH. I took it out of gear and the motor was still running, but running very rough. I gave it a bit of choke, and it killed the motor.

I pulled the lower out of the water and did a visual inspection. I didn't see anything abnormal, no scrapes or scratches or dents. I lowered it back in the water and took the cover off the engine. I noticed a linkage disconnected in the throttle linkage, I believe that it controlled the intake air.

Once I hooked it back up, I put the cover back on and the motor started right up and ran right. I put the lower unit back in gear and it powered up, but stopped at 6.x MPH if I went wide open it hit 7 MPH. So I shut it off and used my kicker all the way back.

It revs up great and sounds good, but won't go.

I took the drain screw out of the lower when my kicker got us back to the dock about 2 hours later. I just let a little oil come out and there was very small sparkles of metal (I do mean small, no flakes or chunks.)

When I got home, I drained the lower and pulled the foot off. Again there was little sparkles, but no smoking gun.

I pulled the propshaft and bearing carrier out and still didn't see anything that is an ah hah broken.

At the moment I can't upload pictures as my website server is down at the moment, I will update it as soon as I can.
 

canon_man

Recruit
Joined
Jun 27, 2016
Messages
5
I looked at it, and tried to move it independently and it seems solid. I almost have the pictures uploaded.
 

canon_man

Recruit
Joined
Jun 27, 2016
Messages
5
http://nicklesphotography.com/merc/IMG_0007.jpg
http://nicklesphotography.com/merc/IMG_0008.jpg
http://nicklesphotography.com/merc/IMG_0009.jpg
http://nicklesphotography.com/merc/IMG_0010.jpg
http://nicklesphotography.com/merc/IMG_0011.jpg
http://nicklesphotography.com/merc/IMG_0012.jpg
http://nicklesphotography.com/merc/IMG_0013.jpg
http://nicklesphotography.com/merc/IMG_0014.jpg
http://nicklesphotography.com/merc/IMG_0015.jpg
http://nicklesphotography.com/merc/IMG_0016.jpg
http://nicklesphotography.com/merc/IMG_0017.jpg
 
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canon_man

Recruit
Joined
Jun 27, 2016
Messages
5
Sorry, but when I add them as a link, it chops off the /merc/IMG_00xx.jpg and won't actually link to the picture.

You should be able to copy and paste them into a browser window.
 
Last edited:
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