Re: 2005 Suzuki DF9.9 (possibly DF15?) Vibration Problem
...where do I begin ...or, should I say end? ...
...met with suzuki rep last week and showed him the vibration problem ...he had brought another "off the shelf" DF9.9, and we ran it on my boat ...the replacement motor vibrated and resonated WORSE than mine ...the motor is advertised by suzuki as "vibration free" in their brochure ...I guess it is translated from the japanese, so I guess "it" gets lost in the translation... most of the annoying noise comes from the spring loaded motor tilt mechanism (and other items) resonating with the motor ...(it would have to be much worse on a metal boat, I'm supposing)... the mid-throttle "missing" comes from tuning to "three-star emissions" standards ...(I think an earlier poster may have alluded to this)...
...my motor was sold to me without a PDI ...it is suzuki policy that ALL motors be delivered with a PDI ...some outboard dealers (including the one I bought mine from) apparently don't do this because it is an added expense to an already narrow profit margin ...I have learned that suzuki doesn't have to honor warranties without a PDI ...it is interesting that suzuki literature does not inform the customer of this (that I could ascertain, that is)... so MAKE DARNED SURE YOU GET ONE FROM YOUR DEALER, OR WALK AWAY FROM THE DEAL TO AVOID ANY FUTURE PROBLEMS!!!
...Mark, the suzuki rep who dealt with me, was very diplomatic and courteous handling my situation, but basically left it to me to decide what my next step is ...so now I have to decide whether to try to get a refund, learn to live with the vibrations, or? ... as suzuki in california said, "this motor runs according to factory specifications" ...(guess their ads don't count)...
...I know when enough is enough ...it is a shame that it took these many months to speak to the suzuki rep ...a lot of bad vibes (no pun intended) could have been avoided ...had I been the selling dealer, I would have refunded my money when I first reported my dissatisfaction... but that did not happen and he earned a life-long subscription to negative advertising from me ...had I been suzuki, I would have made sure someone in customer service contact me early on, say after my second or third letter, to find out what the problem was...
...in short, there is blame to go all around, starting with me ...I placed "buyer beware" aside when I bought the motor in the box ...the dealer did me wrong when he didn't PDI the motor ...suzuki didn't correctly advertise their product or do proper follow-up when my complaint was submitted in writing ...it took some friendly folks, mentioned elsewhere in this thread to finally get me in touch with the suzuki rep... (thanks again to all, especially Ross at Fort Macon Marine )...
...finally, good luck to all you suzuki owners (I'm sure most of you are satisfied and not as particular as me) ...have a safe and trouble-free boating season ...beaufort bob s-s-s-s-signing off.