2007 mercury 50 hp l/u stuck in forwrd

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Mar 20, 2015
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was changing my impeller and noticed shift shaft boot was torn. when I removed old boot pulled it into forward(l/u was removed in neutral). now I cant push down on shift shaft to put it back in neutral. is it possible that I pulled it up too far? would that mean I have to take apart l/u to reset shift shaft? Serial #1b478172
 

Tripp Halbert

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Jul 30, 2013
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but this is all assuming you have the same pin and cam as mine does, which im not certain of. somebody else know?
 

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it does not spin freely, maybe a quarter turn at most. I can move it up and down, but not much. think it needs to go down to shift to neutral
 

Tripp Halbert

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Jul 30, 2013
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well do not pull that thing up too far or you will hate life haha. ok so these turn CCW to shift into all the different gears. use a socket that fits the spline and turn it CCW to change the gear, you may have to wiggle the prop a little.
 

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not sure we have the same shift shaft tripp halbert. mine does not have splines, but has a threaded end with a stop nut to attach to the coupling on the shift shaft that goes into the powerhead. my motor is a 50 hp 2 stroke
 

Tripp Halbert

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yea i dont believe they are the same. you will have to wait on one of these merc guys to chime in i suppose
 

emckelvy

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Well, ain't that fun! I expect yours looks something like the one in the diagrams below. The newer L/U ain't built quite the same, so there isn't a shift cam "lost" in the L/U ('cause it's on the end of the shift shaft!), but there is still a clutch spring and cam follower. So, when you pulled the shift assy all the way out, the spring forced the cam follower (plunger) forward and now it's in the way of getting the angled shift cam fully seated in place.

If you'll study the procedure in Tripp's repair thread for setting-up the prop to take pressure off the spring and plunger, you might find that you can get your shifter assy back into the lower unit.

Even though it's different than Tripp's 50hp, the gears still have ramps and the shift clutch will still climb up on the ramp as the prop is positioned. Thereby taking pressure off the spring/pin so you can perhaps push the pin rearwards, out of the way.

At any rate, nothing to lose; if it doesn't work, you're disassembling the L/U!!

HTH..............ed

Merc 50-3 L_U-1.png Merc 50-3 L_U=2.png
 
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