50hp flywheel removal

irratic

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Jun 16, 2008
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mercury 50hp blueband. the belt has snapped and cannot get the flywheel off. have the correct puller but it wont budge. iv now marked up and taken off the tin plate flywheel and am now at the centre boss. iv put load of tention on the remover and have even gently warmed the boss, tapped the centre pin and still nothing. its now been sprayed every day with releasing oil and have had another go. to no avail...am i missing something ????
 

Laddies

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12,218
Re: 50hp flywheel removal

We always use a impact gun instead of a wrench and hammer and have much better luck.
 

irratic

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Re: 50hp flywheel removal

am i ok putting heat into the boss.??? i assume there is no hidden grub screw or anything???
 

Laddies

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Re: 50hp flywheel removal

There is no hidden screw but to much heat can cause problems with the belt drive pulley thats on the bottom of the hub as it's aluminum
 

matt9923

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Sep 6, 2008
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Re: 50hp flywheel removal

tighten it to hell. Hit around the flywheel with rubber mallet keep tightening it will come off. I had 5 ft of leverage to get mine off.
Matt
 

irratic

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Re: 50hp flywheel removal

well thats the puller scrap. just snapped the pin...and it still hasn't moved...got it as warm as dared, 3 legged puller round the boss and just snapped that pin.so 2 pullers later anyone got any more ideas????it's very tight....
 

Laddies

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Re: 50hp flywheel removal

Thats not the right puller, you need to have the puller thar screws in the center thread if you pull on the flange it can spring it. Get the right puller or you may never get it off and it may already be sprung.
 

irratic

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Re: 50hp flywheel removal

i was pulling on the centre boss not the outside the flywheel...i had the right puller (no doubt an inferior make) which sheared the centre pin...
iv just done in, machined a boss to go over the centre boss. screwed it on with all the 8 retaining bolts and a bar welded on (3 ft long) . and a three quarter inch fine thread high tensile bolt in the middle. give it loads, still no go so gave it a crack with the hammer in temper and the little baby popped off... looks like a previous owner has put thread or bearing lock on the taper shaft (nice of them)..now assuming iv not wrecked the motor with all this fun and games could someone be kind enough to give me the torque wrench settings for the centre pin and the flywheel pins (for when my belt arrives) many thanks for all your help..oh and the 3 legged puller was the second choice after the correct one snapped...
 

Laddies

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Re: 50hp flywheel removal

The center nut is 65 ft.lbs. the hub bolts are only listed in the flex plate replacement kit and I don't have one at the minute. It sounds like you have machine tools available if so chuck the hub in a lathe and check the plate mounting surface for true ness as it can bend if pulled on which in turn can cause the flex plate to crack causing the possibility of the flywheel coming off.
 

irratic

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Jun 16, 2008
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Re: 50hp flywheel removal

thhanks for the advice i will... it wont effect anything if i have to skim a couple of thou of the bolting face will it???just to true it up if iv damaged it...
 

Mark_VTfisherman

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Re: 50hp flywheel removal

....looks like a previous owner has put thread or bearing lock on the taper shaft (nice of them).....

I actually did this to a Johnson motor once :redface:

I had an old boat mech at a local shop work on the motor several times. Started with just setting points, but then it just kept shearing the woodruff key. After taking it back about 4 or 5 times he wanted to start charging me. Turns out there was a little filing of metal around the tapered crank end, so the flywheel was only being held by the woodruff key. After letting go so many times both the flywheel bore and the crank end were galled.

My fix? Cleaned up the points and set them carefully, cleaned up the crank and flywheel with emery cloth, and after seeing that it fit down onto the crank nicely again, I used two dots of blue loktite on the shaft before setting the flywheel into place.:eek::redface: Tapped it down with a wooden block while tightening the nut. I didn't use the boat much for a few years and sold the whole shebang. Sad but true but it never spun the flywheel on me again :)

I didn't think about it at the time but I pity the guy now who had to change the points next :redface: Probably cleaning the shaft was enough but I had been stranded on the water too many times at that point. When the flywheel spun it would mess up the ignition timing and sometimes it would wind up in a spot that just wouldn't fire the engine until it was fixed.

Anyway, I merely wanted to say make sure your flywheel bore and the crankshaft taper are clean of foreign metal and crap. Someone might have used loktite for a reason :(
 

irratic

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Jun 16, 2008
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Re: 50hp flywheel removal

the bore and shaft seem fine, but the problem is the pulley under the boss has cracked , right where the keyway is (well the peg) now it looks an old crack so that maybe the reason why the belt snapped, or obviously it could of been me being rough...now my problem is getting one, as i'm in the uk parts are not easy to come across....this may sound like a stupid question but as you guys have done a lot more with these motors than me i'm after advice, what are the chances of tig welding the pulley up and filing a key slot else where on the pulley ??? anyone done this???
 

Mark_VTfisherman

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Re: 50hp flywheel removal

Maybe a mercury guru might have a better answer, but if it is only a crack and not a missing piece I would buy two belts, throw one on, and run it, keeping the extra and tools on board.

The belt probably failed because it got old :)
 
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