6hp Johnson fires good in 1 plug

ousooners1baby

Seaman Apprentice
Joined
Jul 6, 2010
Messages
32
I can pull the bottom plug and motor runs the same as if both plugs are in. If I pull the top 1 it won't run. Where should I start. I recently rebuilt the carb and it ran smooth for 1 plug. Can't wait to get it right. It has been a long time since everything was good.

Oh yes. I have changed plugs already. Spark is there but very faint on the bottom plug wire.
 

gspointer

Seaman Apprentice
Joined
Jul 15, 2010
Messages
34
Re: 6hp Johnson fires good in 1 plug

If it has 2 coils you can try swapping the coils. What year/model is it?
 

tx1961whaler

Vice Admiral
Joined
May 31, 2008
Messages
5,197
Re: 6hp Johnson fires good in 1 plug

You will have to pull the flywheel off and troubleshoot. It could be as simple as the points need cleaning and gapping, or you could need new coils, points and condensers.
Personally, if I didn't know how old the components were under there, I'd replace everything. Probably less than 60 bucks, all available here at iboats. Then it will be good for another 30 years......
 

leda259

Cadet
Joined
May 4, 2006
Messages
6
Re: 6hp Johnson fires good in 1 plug

i just went through that deal with my new to me '74 9.9hp (10rl74s). mine would stop when i pulled either plug sometimes and sometimes one vs the other etc. actually started right up and ran reasonably well on the muffs but only half throttle on the dinghy under load. anyway, pulled the flywheel, found the points somewhat dirty and slightly undergapped. cleaned them, regapped to .02". tdc, set pointer and required gaps all engraved on the housing...very cool. the rest of the business under there actually was surprisingly pristine...good wires, contacts etc. by the way, compression was 85/90 cold as best as i could measure. still runs strong and clean, now.

this motor came to me with branny new champion L82C plugs at .03". this is where it gets interesting since i had the same symptoms after the points routine. i noodled around on the internet and find in some forum or another that the Johnson/evinrude '74-'76 9.9/15 series were notorious for weak sparks and that some guys had figured out that changing to the NGK B7HS plugs at .03" cured their ills. so for $5 and a trip to autozone i stick the ngk's in the monster, fired her up and raced off at full throttle and power for half an hour with a big smile and a fresh cigar. no problemo. time will tell and i am suspicious that swapping new plugs for new plugs can make that much difference but it helped to fix mine just fine.

if i still found no joy i was going to replace both coils which come with all the wires including new plug wires bonded to the coils. i am not sure why the 1974 rocket scientists did not allow for replacing plug wires alone rather than the whole shebang, or maybe i am missing something, but the expense was not too bad for the parts and it looked pretty simple.

as for working on the older engine, i found it a pleasure relative to the newer plastic fantastics and i get a big kick out of ripping around in my inflatable boat with a 36 year old sea horse. i get lots of comments.

sorry for lengthy comments. red sox just beat la 7-5.
 

ousooners1baby

Seaman Apprentice
Joined
Jul 6, 2010
Messages
32
Re: 6hp Johnson fires good in 1 plug

Thanks Tex! HaHa. I have pulled the nut on the flywheel but can't get the wheel off. What am I missing? Oh yeah, BOOMER!:D
 

AlTn

Commander
Joined
Mar 9, 2010
Messages
2,813
Re: 6hp Johnson fires good in 1 plug

you'll need a flywheel or harmonic balancer puller..3 grade 8 bolts and washers..1/4" x 20 thread...~ 2 1/2 " long...
 

SuB8HaVeN

Cadet
Joined
Dec 23, 2007
Messages
10
Re: 6hp Johnson fires good in 1 plug

Don't know if it's a good idea or not, but I threaded the nut back on a little and gave it a couple light love taps with a hammer and it came loose enough for me to pull the flywheel off.
 

ousooners1baby

Seaman Apprentice
Joined
Jul 6, 2010
Messages
32
Re: 6hp Johnson fires good in 1 plug

Used a Harmonic balancer and 3 love taps. One point was burnt a little so I sanded it slightly. Set em and forget em. Seemed to run better. Take it to the lake Friday and see if all is well.
 
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