'75 Johnson 70hp is running really rough!!

jtexas

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Oct 13, 2003
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8,646
Re: '75 Johnson 70hp is running really rough!!

rage, you were having difficulties with your choke solenoid - mine did that last week, just spit the plunger right out the solenoid, kinda funny - but you're right, that spring has to hold the choke plates open, if they flap around you'll get some weird symptoms.

greaser, your fuel pump needed rebuilding anyway - its not at all uncommon to have more than one issue contributing to a symptom. Especially after a few months of inactivity.

Your upper & lower carbs should be the same.......its the one in the middle should have extra parts: the intake nipple for the fuel line from the pump, the throttle cam follower, and the choke linkage (for the spring mentioned above). The throttle linkage is the crucial piece - seems to me the location of the fuel intake shouldn't matter (but I'm no expert). I wouldn't rearrange the linkages until I'd ruled out all the other possibilities.

Agree with mikesea that the bulb won't be hard while the engine's running but squeezing the bulb should have no effect on a running engine - and it should stay firm enough after you shut the engine off that you don't have to pump it up again to restart. Could be fuel pump, but also could be a float adjustment. Float valve not opening completely could make a partial obstruction that you can force fuel through with the bulb.

You can test the operation of the float valves by blowing through the fuel intake (best to take carb off engine and empty bowl first LOL); holding it upside down, no air should pass through, rightside up should have very little resistance.

What exactly are the symptoms at this point?

Primer bulb gets hard, but its soft after running the engine?

Engine starts ok, runs a few minutes then dies? Just for grins.....after that happens, remove the screw plug and drain the bowls (tilt the engine up a bit) - normally the same amount of fuel would drain from all three.

Before you switched the top & bottom carbs - it started & idled ok but bogged on acceleration, and squeezing the primer bulb improved it?

Have you lake-tested the motor since starting your repairs, or is this all on the muffs?

I think you have to get the fuel line to hold pressure before you can rule anything else out. Engine not running, air silencer cover off, tilt the engine up all the way, see if any fuel runs out the carbs. Pump the bulb up and squeeze it hard (but not like you're trying to choke a kitten or anything), look for fuel leaking around carb bowl gaskets, into carb throats, around the fuel pump.

curious - have you compression tested this motor?
 

Molaker

Petty Officer 2nd Class
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Jul 10, 2007
Messages
175
Re: '75 Johnson 70hp is running really rough!!

One thing I have noticed is that the hose that runs from the pump to the bottom carb is sorta kinked by the bottom of the motor cover. It was like that when we got the boat, and I don't see any other way to get that hose on there without it being like that.
Let's revisit this statement. Ignoring the soft primer bulb for the moment, a kink in the fuel line could very easily cause the problem he's experiencing. As for the primer bulb, the kinked line might give you the impression the float bowls were full by restricting the fuel as you pump - so you stop pumping. Wait a few mintues and the fuel trickles on into the bowls causing the primer to soften again. Just a thought...
 

Greaser

Cadet
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Jul 7, 2007
Messages
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Re: '75 Johnson 70hp is running really rough!!

Well, just to clarify the symptoms as of right now: It will start fine when primed and choked properly. Sometimes it will idle fine, but every once in a while it will die off at slower speeds. The main thing is that if you give it gas, it will bog down for a few seconds and then speed up. After a bit it will usually bog down and then speed back up. These are the same basic symptoms that we began with. I changed all the fuel hoses inside and outside of the engine, rebuilt carbs, rebuilt the fuel pump, and changed out the impeller. I have not tested it in the lake since any of the repairs...only in a large trash can or on the muffs.

I liked Molaker's point. One thing that still catches my eye and makes me wonder everytime I look in the engine is that kinked hose. This is the way it is hooked up: the line directly from the out of the fuel pump goes straight down to the bigger nipple on the bottom carb. There is maybe 1/2" of clearance from the bottom of the nipple and the motor cover which makes for an awfully tight squeeze for 5/16" fuel hose. There is no way that the hose will go on without kinking it. So, I guess my question is if that bottom carb is the first place the fuel line is supposed to go or is it supposed to be the middle or upper carb?
 

Molaker

Petty Officer 2nd Class
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Jul 10, 2007
Messages
175
Re: '75 Johnson 70hp is running really rough!!

I don't have a good IPB view of the carbs on this engine, but the one I do have appears that the hose goes to the middle carbs and is teed off to the top and bottom.

How does the fuel get to the top and middle carbs on your system right now?
 

jtexas

Fleet Admiral
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Oct 13, 2003
Messages
8,646
Re: '75 Johnson 70hp is running really rough!!

Mine's like molaker's....pump to the large nipple on the middle carb (which the other two don't have one of), then 3 hoses with a "T" connect the three carbs.

Also check the schematics on http://epc.brp.com/default.aspx?brands=ej&lang=E , the nipple is marked "middle carb only".

Since its a pressurized system, "flow" doesn't really matter. I'm real surprised to learn that it didn't work when you moved it up to the top.
 

jnaarnold

Seaman
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Aug 11, 2007
Messages
55
Re: '75 Johnson 70hp is running really rough!!

I would really check compression.....before going any further........just my .02
 

rude87

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Aug 12, 2007
Messages
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Re: '75 Johnson 70hp is running really rough!!

I had this exact same problem. My 87 Rude ran very rough and it was not firing on all 3 cylinders. After many hours of trouble shooting and help from JTexas I found two of the three carbs were bad. I determined this by moving the good carb to the other cylinders and they fired. I did the float test that JTexas suggested and could move air through the intake. I rebuilt all three carbs and finally got the boat on the water today and when I started out it would not rev. I found that the manual choke (Orange lever under hood) was in the choke position even thought the instructions said it was the run position when I replaced the old one that was cracked. Once moved it to the oposite direction the boat took off like a bat out of %^&*. The carb rebuild kits said that the float movement range should be 3/4". This is 1/4" less than what I started out with before the rebuild. I am learning as I go the same as you and have found this site to be invaluable. Keep at it and you will find the problem.

David
 
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