89 Sea Ray 220DA 5.7L Alpha1 Shift Cable Adjustment

retrojeep

Seaman Apprentice
Joined
Jun 23, 2006
Messages
44
Evening,
Got my new lower unit on and adjusted the shift cable per the combined instructions of many sources. However, on my lower shift cable in front of the barrel is a white plastic clip that is shown in the mercruiser manual in the photo below. It's called a "stop clip".
After adjusting to the 6" length after locking in the prop and getting everything back on the bracket, I can't seem to get the clip to fit in where it is explained. I can just get it in but after that I seem to lose a 1/4" of the 6" length that I adjusted for. Basically I worry that it will not fully engage in forward gear now. The photo shows the blade tip to be in the bottom horizontal position to be againts the brass barrel, but it will not touch it because of the bracket base.
What purpose is this plastic clip? If the 6" lenght is set, and then this clip blocks the throw of the barrel what good does it do?
Hopefully someone can shed some light please.

Thanks and have a great weekend!
TF
 

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retrojeep

Seaman Apprentice
Joined
Jun 23, 2006
Messages
44
Re: 89 Sea Ray 220DA 5.7L Alpha1 Shift Cable Adjustment

That's where I got it from. Look on the right top page of 21 (2A-19). It shows it in the drawing. It says if equipped with shift assist...
This is how mine is setup. This clip has me stumped. This is the only reference for this clip and there really isn't an explanation for it.

Thanks
 

retrojeep

Seaman Apprentice
Joined
Jun 23, 2006
Messages
44
Re: 89 Sea Ray 220DA 5.7L Alpha1 Shift Cable Adjustment

Took it out today and it ran great with only a little stall when shifting into neutral from reverse. I would bet that because of the new gear set in the lower unit it is a bit sticky until it is broke in. Just a few more hours and I'll change the lube and it should be good to go.
I definitely tried a fast snap into neutral instead of a slower shift. It worked much better like this.
Later
TF
 
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