9.8 hp update: good compression, worth repairing?

Joined
Mar 23, 2005
Messages
11
Hi, me again with the 9.8 merc. I took compression readings: 135 top cylinder, 130 bottom. No spark, stator wiring looks good, CDI wiring is crumbling and breaking. The lower units shifts good and the skeg and prop look great. Other than the lack of spark, the only thing wrong is the engine cover is missing the face plate, and one of the transom screws is missing the round metal pad. I bought this for $51 on eBay and picked it up locally. What are the thoughts on repairing it? Also, I don't know what year it is; the serial number is: 4605586. Can anybody tell me what year this is?<br />Thanks again!!
 

Laddies

Banned
Joined
Sep 10, 2004
Messages
12,218
Re: 9.8 hp update: good compression, worth repairing?

Ck the price of a new or replacement 10 HP. that should give you a anwser--1977
 

dajohnson53

Lieutenant Commander
Joined
Apr 28, 2004
Messages
1,627
Re: 9.8 hp update: good compression, worth repairing?

Once you start getting into ignition parts, you might be a little surprised, but it still might be worth while. Two that I've priced recently for my '74 9.8 are the ignition coils (1 per cylinder on mine) and the "switch box". The ignition coils can be between US$30 - 60 each, depending on the type yours takes and the switch box can be as much as I think $225 new. These things are often available used from reputable dealers also. I don't know about the price of ignition parts under the flywheel, or if they're available, because I haven't had to mess with that.<br /><br />Another thing you might want to check out is the overall condition of the drive shaft and, if you can, the lower unit. I don't know if they changed the drive shaft material between '74 and '77, but I've been having a little problem with corrosion on my drive shaft making it difficult to get a seal - resulting in a little bit of a water issue in the lower unit. This was not obvious/evident when I ran the motor (in a tank) and look-see when I bought it. Fresh lower unit lube hid the water intrusion, but it appeared the first time I ran it trolling for a day. It's not a killer for me because I don't really use the kicker that much and can deal with changing the lower unit lube when it needs it (no big deal really), but it might be a factor for you. Plus we've improved the situation quite a bit by smooting out the corrosion and putting on a new seal. Good luck.
 

Motor Boater Bill

Chief Petty Officer
Joined
Jan 29, 2005
Messages
488
Re: 9.8 hp update: good compression, worth repairing?

D--You can get a stainless steel sleeve put on that drive shaft, or so I'm told. I bet someone on this board can fill you in on that. Try posting it as a new topic if you want to pursue that.
 

dajohnson53

Lieutenant Commander
Joined
Apr 28, 2004
Messages
1,627
Re: 9.8 hp update: good compression, worth repairing?

I'd heard about the speedi-sleeves and I'll check further if it comes to that. Right now it looks like it's sealing pretty well, but I haven't run it all day yet.<br /><br />I would indeed be interested if someone has information if it would work on this particular engine. Thanks Bill.
 
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