Re: 9.9 Johnson
I have a 1994 Merc 30 hp. After studying the service manual which was for a 30/40 hp Merc, I figured out that all I had to do to make my 30 into a 40 was change the carb for a bigger one and remove the reed stops, that prevented them from fully opening. When I was calling dealers looking for a larger carb, they laughed at me and said that it could not be done. I found a carb and made the changes, it works great. Even water skied behind it, and I weigh 200 lbs. Top speed on gps at 3000 feet went from 38 to 45 km/hr. So to think that a 9.9 can be made into a 15 does not sound that unreasonable. I just think that you need to do more research, such as checking part numbers to determine what the differences are and if it can be done.
The rpm thing is simply untrue. Max rpm's for an outboard are in the 4500 to 5500 rpm range, regardless of the hp. Max rpm for any motor is a function of hp and the right prop so at full load it is within the desired range. If it falls under the range, then you need a smaller prop, if rpm are too high, then you need a larger prop. If you can change your 9.9 into a 15, then you will need a larger prop to take advantage of the increased power.
Good Luck
Rob.