96 Mercury 75 suddenly lost spark

mckinney004

Seaman Apprentice
Joined
Jan 26, 2016
Messages
46
Trying to get the boat ready for 4th of July, but all the local mechanics have been booked a month out, leading me to ask for help diagnosing the issue. I can't get a shop to diagnose anytime soon, but they are willing to quickly get me parts if I can diagnose it.

Situation: 1996 Mercury 75 hp. The engine has no spark to any cylinder.

Background: Last time out, the engine ran flawlessly all day. Turned it off to light the grill and eat dinner. When I went to start the engine, I had no spark to any cylinder.

Analysis: I do not have all of the tools necessary to follow the CDI troubleshooting guide. I am a decent recreational mechanic, but very little experience diagnosing electrical issues. I have tested unplugging the harness that goes to my controls, so I do not believe the kill switch has failed. Since I lost all spark simultaneously, I believe the ignition coils are probably fine. I'm suspecting power pack, stator, or rectifier failing and causing loss of all spark.
NOTE: After reading about stator failure, I looked under the flywheel to see if I could see black insulation oozing. What I found is red and appears to be sealed. Maybe this isn't the stator?

Does this situation lead you to point to a specific part failing? I'm willing to run any tests I can, but I'm not completely familiar with the electrical parts on the engine. I can provide pictures if necessary. Thanks everyone for your help.
 

alldodge

Moderator
Staff member
Joined
Mar 8, 2009
Messages
43,656
Assuming 2 stroke, Check the key switch to see if it is removing the ground to the magneto
 

mckinney004

Seaman Apprentice
Joined
Jan 26, 2016
Messages
46
Yes 2 stroke. Serial 0D153079.

Wouldn't that have been ruled out when I unplugged the harness and jumped starter solenoid?
 
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