'99 Johnson 115 starts but will not stay running

QuickPuppy

Petty Officer 1st Class
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Oct 18, 2017
Messages
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I have a '99 Johnson J115PLEEM. I believe that it's the 1726cc loop charge motor. I have no idea how long it has been sitting but best guess is 2-3 years. I've been rebuilding the rest of the boat and have finally gotten around to the motor. (I know... should've made sure the engine was fixable first, but oh well.) I'm pretty mechanically inclined and think I know what the issue is, but having never worked on one of these before thought I'd ask for some suggestions. Here's what I know so far...

When I purchased the boat in October of 2017, it did immediately start and stayed running on what sounded like 2-3 cylinders. This was before I tore the boat apart and found that the fuel in the tank looked like this...

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I'm guessing that sucking this mess into the engine likely plugged some things up. I removed and cleaned out the 30 gallon fuel tank which I am currently bypassing and running off of a one gallon can of fresh fuel and oil at a 50:1 ratio instead. I also added a bit of Seafoam to the mix.

There is new fuel line from the one gallon can to where it enters the engine cowl.

It has visible spark on all four plugs, which are new and gapped to spec at .030

Compression is good on all four.

It has a new battery.

This was the procedure I used to attempt to start it a few days ago:

1. Placed new fuel line into the one gallon can of fresh premix.
2. Pumped the primer bulb until firm.
3. Pushed the key for a second or two.
4. Turned key to start

The engine immediately started and then quit a few seconds later. I repeated this several times but the most I could get it to run is about 10-15 seconds. I still sounded like it was running on less than all four cylinders.

So, my diagnosis is, "needs carbs cleaned and rebuilt". Rebuild kits have been ordered. Any other ideas?

Another question I have is, where do you connect a remote start on this motor so that you can turn it over back by the engine? The starter solenoid appears to be located underneath the starter motor, but I could only see where the main cable from the battery attached to it. I didn't see a smaller 12v trigger from the ignition switch. I'm guessing that it is maybe up under everything where it's hard to get to?

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QuickPuppy

Petty Officer 1st Class
Joined
Oct 18, 2017
Messages
230
May have found the problem... all four carb float bowls have cracks in them. The insides of the carbs looked like they had already been rebuilt. Not a hint of curb in them. Replacement bowls are ordered.
 

QuickPuppy

Petty Officer 1st Class
Joined
Oct 18, 2017
Messages
230
Got the new bowls today and installed them. Put the carbs back on the motor and primed the system. The top port side carb started dumping fuel... stuck float. Took it off and cleaned it out again. Reinstalled and primed... held pressure. Took a bit to get it started but it finally did. It was still running on two cylinders. Pulled plug wires on the top two and motor stalled. Pulled the bottom two and no change so double checked that I had spark everywhere and pulled and cleaned out the bottom two carbs again. Squeezed the primer bulb while they were off to try to flush the lines some more. Didn’t really find any issues with the carbs so put them back on. Primed and the bottom SB side now dumped fuel. You have got to be kidding me.😖
Pulled it again and cleaned it out. Reinstalled... primed... all four held pressure. Started and lo and behold... engine idles normally! Finally.
Tried to slowly ramp up the rpms and could not get it to stay smooth. Looking into carb syncing now.
 
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