Adding gear lube

Maverick7

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May 24, 2020
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Saw somebody talk about this on another forum, which sparked my curiosity so I figured I would get all of your thoughts on it.

2004 Mercruiser 4.3l with Alpha1/Gen2 drive

Pulled my drive and replaced seals on it recently. In doing so I needed to drain all of my gear lube. I also found a small leak in the bottom of my gear lube monitor where the two sender wires come out of the nut to go the alarm. So I ordered and installed a new monitor.

Anyways, I now need to fill up my gear lube. The drive is completely empty of lube, as is the monitor. Somebody mentioned the best way to fill this is two keep the top vent plug in, unscrew the monitor cap, and then pump oil into the bottom fill plug as you normally would. Fill until the bottom of the monitor/resoivoir fills then finish by topping off the monitor from the top after capping the drive fill plug. In doing so, you eliminate all air in the system and don’t have to worry about the system burping and having to top off your oil reservoir at some point.

Seems like great logic to me. Just wondering what your thoughts were.

This of course is opposed to what I assume is the industry standard way of pumping lube through the bottom fill hole until lube begins to run out the vent. Then capping both, followed by filling the monitor from the top. But as I said before, logic would tell me that in doing this you would trap a hose worth of air in system.
 

Scott06

Admiral
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Apr 20, 2014
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Thats how I fill it, up through the lube bottle with the top plug in. There is some air trapped in there somewhere as I always loose a little bottle level after using it a time or two, top it off and Im good for the summer.
 

Bondo

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Apr 17, 2002
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2004 Mercruiser 4.3l with Alpha1/Gen2 drive

Anyways, I now need to fill up my gear lube. The drive is completely empty of lube, as is the monitor. Somebody mentioned the best way to fill this is two keep the top vent plug in, unscrew the monitor cap, and then pump oil into the bottom fill plug as you normally would. Fill until the bottom of the monitor/resoivoir fills then finish by topping off the monitor from the top after capping the drive fill plug. In doing so, you eliminate all air in the system and don’t have to worry about the system burping and having to top off your oil reservoir at some point.
Seems like great logic to me. Just wondering what your thoughts were.
Ayuh,..... You'll do better to remove the vent plug, fill til it runs out, put the plug back in,.....
Then keep pumpin' til the bottle is at the full line,......

If ya don't, there's a Huge air pocket up 'round the top gear set,.....
 

Maverick7

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Ayuh,..... You'll do better to remove the vent plug, fill til it runs out, put the plug back in,.....
Then keep pumpin' til the bottle is at the full line,......

If ya don't, there's a Huge air pocket up 'round the top gear set,.....
I can see how that makes sense, the vent hole provides a larger (and closer) hole for the air to escape, rather than having to travel up a small diameter hose.
 

achris

More fish than mountain goat
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May 19, 2004
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27,468
So, what I do is to fill the drive (on the bench, assembled) in the vertical position, then drop it on the floor, vent screw side up, and then keep filling until the WHOLE of the drive is full. That reduces the amount of air in the drive and subsequently the amount I have to top off the monitor during the next few trips.

If you've already mounted the drive on the transom, the vent and oil fitting for the monitor are very close to the same level. Doing it either by your suggested method, or by removing the vent screw, it'll make next to no difference. It will still leave a fair volume of air in the top of the top box, and that air will make its way out through the monitor, which makes the monitor level drop significantly over the next few months.
 

Maverick7

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So, what I do is to fill the drive (on the bench, assembled) in the vertical position, then drop it on the floor, vent screw side up, and then keep filling until the WHOLE of the drive is full. That reduces the amount of air in the drive and subsequently the amount I have to top off the monitor during the next few trips.

If you've already mounted the drive on the transom, the vent and oil fitting for the monitor are very close to the same level. Doing it either by your suggested method, or by removing the vent screw, it'll make next to no difference. It will still leave a fair volume of air in the top of the top box, and that air will make its way out through the monitor, which makes the monitor level drop significantly over the next few months.
I did it by using Bondos method. Drive was mounted. Pumped into fill plug until it ran out the vent, plugged vent, continued pumping until monitor was full.
When you say drop significantly, how much are we talking? An entire monitor worth? I guess I’m more or less just curious as to how big that air pocket actually is.
 
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