Air bubble after replacing oil inject lines - '89 100HP

MartyTn

Petty Officer 2nd Class
Joined
Nov 3, 2002
Messages
108
I just replaced the plastic lines of my oil injection system from tank to oil pump on my 1989 100HP 4-cyl. (I replaced the oil pump to fuel pump piece last year).<br /><br />But after replacing the line from tank to oil pump, I now have an air gap of about 2 inches where the line meets the "T" fitting under the tank. I followed the Merc manual procedure for loosening the bleed screw at the oil pump and that did empty all the air at that end of the line and now oil is solid at the oil pump, but the air bubble is at the other end of the line (under the tank at the "T" fitting). I've tried bleeding again for another 10-15 minutes and I'm just getting oil from the bleed screw (no more air), while the air bubble at the other end of the line seems to be remaining constant in size.<br /><br />I sure would appreciate any tips from some of you guys who have done this before. This is my first time doing this.<br /><br />Many thanks,<br /> Marty
 

Moody Blue

Captain
Joined
May 24, 2004
Messages
3,136
Re: Air bubble after replacing oil inject lines - '89 100HP

Try pinching the line with your fingers to force the bubble along the line either up into the tank or into the sight glass.
 

Scali

Petty Officer 1st Class
Joined
Dec 18, 2004
Messages
299
Re: Air bubble after replacing oil inject lines - '89 100HP

I did mine this yr. I didnt even use the bleed screw as it was corroded & rounded off..<br />Just let the oil drip from the nipple on the tank into the line until it's full, then shove the line back on the nipple. You may have to do it twice..<br />I've put 20 hours on my motor since doing it this way & my pump is working fine & lines are full.. :cool:
 

MartyTn

Petty Officer 2nd Class
Joined
Nov 3, 2002
Messages
108
Re: Air bubble after replacing oil inject lines - '89 100HP

Thanks for the replys RodC & Scali.<br /><br />I tried but wasn't successful in forcing the air bubble out with my fingers. Since there was almost no working room on my motor around the actual tank nipple, I removed the tiewrap securing the "T" end of the line from "T" to oil pump. With a bunch of disposable shop towels folded and placed them under that area I eased that line off the "T" nipple such that the bottom of the line was still on the nipple, but the top of the line was off just slightly allowing air to escape as the oil from both the tank and sight tube filled the void. After seeing no more air bubbles and only oil was escaping I let the oil drip for another 2-3 seconds and then slipped the tube back fully onto the nipple. I then went over to the oil pump and loosened the bleed screw to let some more oil out at that end of the line. After 15-20 seconds of full oil flow from the oil pump I closed the bleed screw and thankfully the lines appear to be completely full with no bubbles.<br /><br />I'm gonna print this note and staple it in my Merc manual to remind myself next time to do the following two things:<br /><br />(1) Don't install the tiewrap/clamp at the "T" nipple of the "T" to oil pump line until after adding oil, to allow bleeding at that point. <br /><br />(2) When initially re-adding oil to the tank, if the oil is added slowly, I believe the lines can possibly bleed themselves if the oil is added slow enough so as to not fill the full diameter of the lines. This could allow air to escape as the lines are filling instead of being trapped by a full tube of oil. An idea for this could be to siphon oil from the gallon oil container into the tank using a hose with a smaller inside diameter than the 1/4" ID ones used for the other lines (on my motor). I don't know if this will work or not, but I'm saving the note anyway and I might give this a try next time. <br /><br />Many thanks guys for your help,<br /> Marty
 

Scali

Petty Officer 1st Class
Joined
Dec 18, 2004
Messages
299
Re: Air bubble after replacing oil inject lines - '89 100HP

I would run double oil first few hours & mark the oil level on sight tube to make sure it's working right.<br />After the first trip check it again & it " may " need another dribble of oil in the line, @ least mine did thats why I said you may need to do it twice.<br />That was about 20 hours ago & since then my lines have continued to stay full & pumps working ..
 

MartyTn

Petty Officer 2nd Class
Joined
Nov 3, 2002
Messages
108
Re: Air bubble after replacing oil inject lines - '89 100HP

Thanks Scali for that up front info. I'll definitely keep an eye on it with that in mind. Thanks for your help...
 

Scali

Petty Officer 1st Class
Joined
Dec 18, 2004
Messages
299
Re: Air bubble after replacing oil inject lines - '89 100HP

Anytime bro
 
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