ALIGNMENT TOOL ?

mike456

Petty Officer 2nd Class
Joined
Oct 23, 2005
Messages
133
I'm deep into replacing gimble, bellows, shift cable, etc. on my 1992 Apha One Gen II Mercruiser 5.7L (a first for me). I bought an alignment tool from a guy who told me it was for that unit. I have not removed the Gimble yet and I greased the tool and stuck it in to see how it works. It went it to about an inch past the start of the last (thickest of the 3) section and then it stops. I got it stuck and it was a B*&%$ to get out. I then tried it on the replacement gimble (which is not installed yet) and the same thing happened. I know there is an old and new version of the tool but I thought the differece was the thickness of the middle section. Did I get stuck buying the wrong tool? It seems that if it goes an inch onto the last section it should then go the rest of the way as that section seems to be a consistent thickness. There is no indentifying number on it so I assume its aftermarket. Any thoughts on what the problem could be? Its painted black. Should I sand off the paint?
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: ALIGNMENT TOOL ?

Below is the dimensions, and no, the business end of the bar shouldn't be painted.<br /><br />
Alignment_bar_dimensions.png
 

gspig

Chief Petty Officer
Joined
Jul 7, 2004
Messages
409
Re: ALIGNMENT TOOL ?

Mike, did you get the tool from E-bay? That's where I got mine, and yes, the paint should be sanded off the stepped end of the tool.
 

Rick K

Petty Officer 1st Class
Joined
Oct 6, 2003
Messages
235
Re: ALIGNMENT TOOL ?

Don,<br /><br />I can have one of these made relatively quick and cheap. Do you happen to know if this will work on a Pre Alpha? It'd beat having to dig one up...<br /><br />Thanks a million!<br />Rick
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: ALIGNMENT TOOL ?

Yep, it'll work.
 

mike456

Petty Officer 2nd Class
Joined
Oct 23, 2005
Messages
133
Re: ALIGNMENT TOOL ?

I removed the paint and its fits fine. Amazing what some people will do to make a toll look good! Thanks
 
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