At the gelcoat stage - help needed!!!

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Yacht Dr.

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Re: At the gelcoat stage - help needed!!!

had a quick look at harbour freight, is this what you mean ( see attached pic ) the only problem with harbour freight is i dont think they will ship to the U.K. but i'm sure I'll find somewhere local who will supply similar equipment.

Yep .. thats the one :).

" Am I right in saying that this step replaces the need for adding wax to the final coat of gel. As the PVA should seal the surface to make it air tight. "

Thats 2 for 2 :) yes..the pva replaces the wax..so no wax needed.

For a compressor I would have used a 5 hp with a 20 gal tank before ( sometimes it drops off in pressure and I have to wait for a minute .. but then again Im Jammin lol ) .

As JK said..the pressure pot is helpfull for gelcoat full sprays because your Forcing the fluid to the tip. Instead of Siphon where the air passing through the gun sucks the fluid from the cup..or your gravity fed gun where ..well gravity helps the fluid get to the tip. Pressure pot is the way to go.

When using the Pressure pot..if you even think that the fluid is seeming not to be coming out as much STOP visually check the gel to make sure its not kicking off. If it seems to be getting thicker you dont have much time to flush the gun.


" All the pressure pot systems I see come with a much smaller gun tip though ( 1.5 - 2.0mm ) Should this tip be changed to something in the 4.0 - 5.0mm range. Or should the tip be smaller because of higher pressure in this setup."

Nope .. a binks #66 tip is 1.8 mm ( thats what I had on my expensive gun before I started using the HF one ;) ).
Plus .. If you want to change the tip..you would probably change the fluid nozzle and the air cap. unless its a high end gun I think it would be impossible to do.

As I said in the other post..you want a "cheater valve" at the gun to regulate the air pressure at the tip. Your fluid pressure is regulated by the pots OWN Regulator ( normally set from 8-12 lbs ).

Oops stated the same thing..kinda..he said "regulator between the pot and the gun". thats what i was saying..but you dont need a regulator persay..its a cheater

** You have 2 hoses in the system .. one black and one red. The Black one is the Fluid ( pot to the threads next to the head of the gun. The Red one is the Air feed to the gun ( thats where the cheater is installed..on the red hose At the gun ). The hoses have different thread sizes ..so you cant screw it up where to hook them to. **

Link for cheater and regulators and you get the picture : http://www.finishsystems.com/meteringvalves.html

( But I know what you ment Oops..just wanted to make sure he didnt put a reg at the gun :) )

Hmm..what else was there..

Oh..I would not practice with gel..too expensive. If you like to get the feel for how gel sprays...try buying some cheap house latex paint and use that to guage where your fluid/air settings are going to be.

Oh..I would also put a quick coupler setup on the end of your Air hose from the compressor to the pressure pot ( Female on the hose obviously ).

Any more questions just fire away.

YD.

PS. You can PM me anytime for private or personal matters .. Please keep thread related questions on the forum so everyone can hear :) .

PSS. You just have to give me some time to post to threads.. After I go to bed I dont really post untill I get home from work the next day ( while I do check out the forums on my silly phone at work ).
 

Yacht Dr.

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Re: At the gelcoat stage - help needed!!!

Something just came to mind about cheap pressure pots and gelcoat...

Under the lid of the pressure pot ( where the pickup tube attaches on the underside of the lid..there should be some kind of "back flow preventer". Normally on the cheapos it just a little tab with a spring and some kind of " seat needle thingy ". This little gem protects the fluid going back up into the regulator assembly.

Throw that little bugger AWAY !! Remove IT . .. ... If it happens to stick while spraying you will loose pressure in the pot.

Just DONT let your pot tip over ;) ..

YD.
 

morebass 17

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Re: At the gelcoat stage - help needed!!!

Again Yacht Dr. - superb detailed instructions, that even a newb like me can understand them no problems. Superb advise so thanks very much.

For a compressor I would have used a 5 hp with a 20 gal tank before ( sometimes it drops off in pressure and I have to wait for a minute .. but then again Im Jammin lol )

If only I could get a hold of something like that for my measly budget of ?200. I'll just have to settle for something like this.
http://cgi.ebay.co.uk/Wolf-Cheyenne...Air_Tools_and_Compressors&hash=item56425e327b

Its only a 3HP and delivers 14CFM, while not the greatest it should do the trick if i wait on the little thing filling up every few minutes, I may just mix smaller batches of gel to accomodate this.

Should I have a moisture filter / oil seperator somewhere in the line too, i would'nt want water or oil contaminating my work.

Also I think I will just go for this pressure pot setup, seems ok to me, but obviously im no expert.
http://cgi.ebay.co.uk/SES-2Ltr-Pres..._Body_Shop_Supplies_Paint&hash=item3cb536094e

Thanks again Dr. Yacht for taking the time to answer my questions in such detail.
 

morebass 17

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Re: At the gelcoat stage - help needed!!!

i was looking at the link for the cheater valves you mention, I am pretty sure you mean this one ( please see pic )

I was looking for somewhere that sells these near to me, Is the following link a cheater valve too or is this just a normal regulator, I'm a little confused on what the difference between a cheater and regulator actually is.:confused:

http://cgi.ebay.co.uk/ws/eBayISAPI.dll?ViewItem&item=200461916381&ssPageName=STRK:MEWAX:IT
 

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Yacht Dr.

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Re: At the gelcoat stage - help needed!!!

3hp..14cfm..basically 10.5 gallon tank..hmm never done that before :) . Your basically cutting my older system in Half !!

Is there a way you can just rent a compressor for a day ( costs me 50 bucks ) ?

That pressure pot setup seems ok to me to..but I have never used it so I dunno for sure.

As far as the Oil/water trap .. eh.. you could probably do without it for your first run on a new compressor.

Remember that your spraying GEL..not paint. Your not going to get the fisheyes or other problems related with Paint. ( then again those screwy guys over there with the low VOC brush/rollon only gel could cause some fishies).

Your basically spraying on liquid plastic. If you see a bug or 10 fly in the gel..no biggy. Gelcoat is VERY forgiving in the " oops I screwed up " application aspect.

YD.
 

morebass 17

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Re: At the gelcoat stage - help needed!!!

Thanks again YD. I looked into hiring a compressor for the weekend , ?80 for a weekend and the specs are not too bad its still a 3HP, 14CFM but it has a 100 Liter tank. I was hoping to buy one at a reasonable price because its something i know i will use numerous times, but i suppose i could hire one for this job and then in the future i could buy one outright.
I will look into this some more and even look at second hand compressors too.

The reason I thought 14CFM would be enough is that the guns i was looking at only seem to require approx 10CFM, although the tank size is a mere 50L, the piston displacement of 14CFM should mean theoreticaly that the gun should be able to be used continously. I understand this is in an ideal world and the compressor would be working at full power, But I agree 100% with what you say, the truth of the matter "size does matter" so i will look into buying / hiring a bigger compressor.
 

Raystownboater

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Re: At the gelcoat stage - help needed!!!

had a quick look at harbour freight, is this what you mean ( see attached pic ) the only problem with harbour freight is i dont think they will ship to the U.K. but i'm sure I'll find somewhere local who will supply similar equipment.

I've been reading your post and I have a harbor freight within a few miles from the house. If that is the one you want, send me a pm. I'll be more than happy to pick it up and send it to you if Harbor Freight wont ship it to you.
 

Yacht Dr.

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Re: At the gelcoat stage - help needed!!!

Yes..the bigger the Tank size the better..

You can get a 2.5 hp with a 10 gal tank..but it will run out Real Fast.

That meaning stop and starting..not good..

You Need to GO with GEL !!

Its like..kinda like..ermm ok boys kick it ( and with all your protective respos and gear ) start Shooting this on .. Dont Stop Till Its Done kinga thing...

Its NOT Paint..you Dont have that " phew I just sprayed a coat wait an hour and cool myself down out of the Full spray" thing here.

You HAVE to Rock and Roll Till its DONE !! well..you can stop ..but the sanding and acetone wipes kinda sets you back ;)

Your compressor..underated IMO.. 2.5HP @ 14cfm .. 10.5 gal tank..not good IMO...well..not safe for a full blown spray at that rate .. your cutting my suggestion in half .. ( though I have never done a full spray with that small of a setup ).

YD.
 

morebass 17

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Re: At the gelcoat stage - help needed!!!

Yorkboater thanks very much for the offer, I may just take you up on that. The U.K. sucks I may have to immigrate to the U.S.

I am currently bidding on a pressure pot spray gun kit on ebay, if I get outbid or if I can not find one locally at a reasonable price i will get back to you. Thanks again for the kind offer.
 

nymack66

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Re: At the gelcoat stage - help needed!!!

Be sure to use a in line air dryer you can't have any moisture when shooting gel coat...
I have used this HLVP gun with a 2.0mm tip and had excellent results.
http://www.harborfreight.com/air-to...ow-pressure-gravity-feed-spray-gun-66222.html
http://www.harborfreight.com/industrial-air-filter-regulator-unit-98904.html
Duratec Clear High Gloss ADDITIVE 904-001: A polymer designed to blend with clear or pigmented gelcoats when used as a coating, such as in repair oversprays. When blended 1:1 with gelcoats, creates an air-cure, enamel-like coating.
http://www.expresscomposites.com/duratec1.html
Styrene to thin the Gel Coat , "patch aid" for none wax gel on your final coat..
Light sanding if needed then ...
Buff with Variable Speed Polisher/Sander..
http://www.harborfreight.com/power-tools/polishers/7-inch-variable-speed-polisher-sander-92623.html
I love this product ..It replaces the elbow grease ...
Aqua-Buff 1000-W Fast-Cut Compound
Finish with..
Aqua-Buff 2000 Compound and Polish
Found here ...
http://www.duratec1.com/dp17-18.html
 

morebass 17

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Re: At the gelcoat stage - help needed!!!

lol lonnie t - I may just have to. That price is for a full week as well, so it's well worth the money.
 

ondarvr

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Re: At the gelcoat stage - help needed!!!

You asked about the difference between a regulator and the cheater valve. A regulator adjusts the pressure, a "cheater valve" is just a metering valve that adjusts the volume of air being delivered, its a combination of volume and pressure that you use fine tune it to get the fan you want.

As far as compressor size, a pressure pot requires fewer CFM to do the same amount of work when compared to a siphon (the most) or gravity feed (a little less). I just did a 16' hull with an HF pressure pot and a $89.00 cheapy 3/4 or 1hp compressor from the local auto parts store, it was a little slow and it was hot out, but I didn't have any problems. Its not something I would suggest for a rookie though. I used to do very large resprays (700 to 1000 sq feet) with a 3 hp unit and never ran out of air. All 3 hp compressors aren't created equal though, this is one market where stretching the truth (lying) seems to be the rule in advertising. A pro that works fast and is covering many sq feet may have the gun turned up to where it uses more air than what you will be using on a small hull like this.

Depending on what your expectations are for the job, beware of adding anything to thin the gel coat, as you add thinners, and this includes the Duratec clear, it will reduce the weather and water resistance of the gel coat. A small amount of thinner may not have a noticeable affect, but I wouldn't go over 10% with anything if possible.

Remember, if cost is a real issue you can paint it with very good results for the cost of a roller and good paint brush.
 

Yacht Dr.

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Re: At the gelcoat stage - help needed!!!

Be sure to use a in line air dryer you can't have any moisture when shooting gel coat...
I have used this HLVP gun with a 2.0mm tip and had excellent results.
http://www.harborfreight.com/air-to...ow-pressure-gravity-feed-spray-gun-66222.html
http://www.harborfreight.com/industrial-air-filter-regulator-unit-98904.html
Duratec Clear High Gloss ADDITIVE 904-001: A polymer designed to blend with clear or pigmented gelcoats when used as a coating, such as in repair oversprays. When blended 1:1 with gelcoats, creates an air-cure, enamel-like coating.
http://www.expresscomposites.com/duratec1.html
Styrene to thin the Gel Coat , "patch aid" for none wax gel on your final coat..
Light sanding if needed then ...
Buff with Variable Speed Polisher/Sander..
http://www.harborfreight.com/power-tools/polishers/7-inch-variable-speed-polisher-sander-92623.html
I love this product ..It replaces the elbow grease ...
Aqua-Buff 1000-W Fast-Cut Compound
Finish with..
Aqua-Buff 2000 Compound and Polish
Found here ...
http://www.duratec1.com/dp17-18.html

Wow..how did I miss this !! In all my years you have made gelcoat full sprays just as simple as Paint...I bow to you and your simple way of application of Gel .. COOL !!

Listen to this guy and you Will regret .... there is NO Spray and polish LOL ... ( oh yea.. I work with high gloss Dur and Patch.. ).

I would like some direct links where you can spay gel and polish

That is what called a Gravity feed gun... its almost laughable for full spays of gel..

Trust ol' YD...he knows.. ;) .. :) ....

YD.
 

morebass 17

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Re: At the gelcoat stage - help needed!!!

first of all thanks ondarvr for explaining the difference for me.
I have read elsewhere that some people have had good results with 3hp compressors, but as you say this will probably vary for the amount of experience the person has.
I did also have a long think about gelcoat vs 2 part paint, and after weighing up all pros and cons i opted for the gel coat.
Now i just have to decide wether buying a 14cfm 3hp compressor or hiring a 80cfm beast will be my best option.

Thanks again ondarvr.
 

morebass 17

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Re: At the gelcoat stage - help needed!!!

sorry nymack66 I did'nt notice your post, it got lost on the previous page, Thanks for the info & links, sounds too easy though. I am no expert like the great Yacht Dr. and Ondarve but to my understanding no matter what way gelcoat is applied there is always going to be some blood,sweat and tears sanding the gel before buffing / cutting compound process can take place. I have heard of people using HVLP setups for gelcoat but not for complete hull applications. but you did mention some great products that will be getting used.
 

morebass 17

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Re: At the gelcoat stage - help needed!!!

Just spoke to a local hire company and they can sort me out with a 80cfm towable compressor (similar to the link I posted above ), it may be over kill but better too much than too little. I can hire it from fri - mon for only ?60. :D
So as soon as I finish sanding the gel thats already been applied and buy my pressure pot gun setup I will hire this beast to do the hull.
wish me luck :facepalm:
 

morebass 17

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Re: At the gelcoat stage - help needed!!!

cheers lonnie t, I'll keep yous all posted, my hook & loop discs arrived today so tomorrow I'll be sanding the old gelcoat, which is not as bad as first thought because once i get past the tacky gel the 60g gets there eventually.
 
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