Automatic Bilge pump failure?

Fisnfool

Petty Officer 2nd Class
Joined
Aug 19, 2008
Messages
133
Re: Automatic Bilge pump failure?

"You are really reaching here Fishn. Terminal #1 on that switch is not internal. It is an external terminal so the light can be grounded. Terminal #2 (also external) will never connect direct to #3 (also external)"



I do not know how old you are but age brings experience. Some say I am older than dirt. I see you may be an old timer just guessing by the number of your posts. I am sure your advice has helped many including myself. THANK YOU

But don't think just because it is rare that it can't happen.


All terminals on a switch pass through the switch housing to something. So this creates the term internal and external. Internal are contacts, external are wire terminals.

#1 as shown is the contact that the movable internal contact #2 hits when turned on to put power to #1 and end of the internal light lead on a illuminated switch. #2 feeds power to the switch. #3 only goes to the other internal light lead so circuit to ground is completed.

You are really stuck on word semantics and not on actual physical properties of a switch. Any External Terminal on a switch that is designed to hook a wire to, has a function inside the switch too. Therefore the term INTERNAL.

This switch is know as a lighted SPST (single pole single throw) switch.
There are usually 2 contacts on the movable part of the switch INTERNALLY. When turned on, one hits the light circuit and one hits the to DEVICE terminal. They are actually internally modified DPST (double pole single throw) switches

Just to see what brands had better internal construction, I have taken apart similar failed switches that would light but not measure any voltage on the "to device" leg. (more common in cars because of chuck hole jolts)

Internal contact worked to the light but the tiny feeler to the #1 point was bent up, corroded, or high amp burnt, and did not transfer the voltage to the wire terminal.

"possible but highly improbable"

True but like I said in an earlier answer, I did find such a short in an old boat.
Very frustrating problem. Turned out to be a frayed 12 volt feed to contact #1 from another circuit,(bilge blower)and a bad ground at the pump. The frayed area was just behind the shift control mounting location. Wires had sprung from the plastic hangers and all the jiggling finally caused a rub through. If it had only hit a ground instead, it would have blown a fuse and been easier to find. Weird stuff can happen. Ask the crew of Apollo 13 about weird highly improbable electrical shorts.

That was a reply to a posted comment that ALL SHORTS BLOW FUSES. Sometimes they do not. Only all shorts from power to ground blow fuses.

Not arguing with you, just pointing out that there are actually three possible circuits involved that could light the switch but not run the pump.

I thought the original poster mentioned that the light light but nothing happens at the pump.

And since it is an automatic pump and neither the float switch nor the manual override from the dash switch runs the pump, I would suspect a pump motor failure or a bad pump ground. The poster wrote that the dash switch lights. I was showing other very frustrating things that actually can and did cause a similar problem.
 

chiefers1

Cadet
Joined
Nov 22, 2009
Messages
8
Re: Automatic Bilge pump failure?

First of all; yes there is substantial enough water in bilge that automatic bilge should be on that's when I noticed I neither could turn the manual bilge on; This is in a 2004 Four Winns Horizon 280 if anybody is familiar with that specific boat. What alerted me to the problem was the light in my toggle switch was lit but nothing was running.
 

Fisnfool

Petty Officer 2nd Class
Joined
Aug 19, 2008
Messages
133
Re: Automatic Bilge pump failure?

I have a 2004 Four Winns Horizon 280. My automatic Bilges won't work. My Bilge switch is lit at the helm but bilges are not on. I cannot turn on with helm switch either. Why?

I completely missed the solution when I got hung up on the definition of a short.

You pump is shot, jammed, or has a bad ground. The problem is defiantly at the pump. Since you say bilges, I would bet it is a bad ground because it is rare for 2 pumps to quit at the same time. If they both go to the same ground point, it would have to be a ground issue. If not a ground issue then both pumps are jammed with debris.

The switch light circuit works this way. A protected 12 volt source supplies power to the dash switch at point #2. When the dash switch is on, the switch light receives power and has it's own circuit to ground. The pump receives power through the 12 volt output of the switch from point #3.

The automatic switch has it's own protected 12 volt connection to the battery so it can run Automatically in an unattended boat that is collecting water. The 12 volt output of this switch goes to the same 12 volt pump input on the pump motor that the dash switch powered if manually turned.

With the dash switch off and the pump auto switch on because of the bilge water level, The pump circuit is completed by the pump motors ground.

But, because the auto switch and the manual dash switch are connected to the same pump motor 12 volt point, the 12 volts back feed to the pump switch 12 volt OUTPUT CONNECTION point #1

http://i61.photobucket.com/albums/h51/40oldtimer19/Electrics/LightedSwitchWiring.jpg

This power to the manual output point then feeds the light that has it's own ground at point #3 and the light turns on.

The complete bilge pump circuit including both switches is designed this way so that when the Auto switch closes, it lights the dash switch to let you know the pump is running. Since your dash light is lit when the manual switch is off, this proves your pump is receiving power from the automatic switch. The problem is one of the above stated items in bold.
 

camm11

Cadet
Joined
Mar 17, 2009
Messages
8
Re: Automatic Bilge pump failure?

I have a similar problem: when I activate my panel bilge switch my fuse blows. Where do I start for diagnosis of the problem?
 

Seon

Petty Officer 1st Class
Joined
Apr 23, 2008
Messages
304
Re: Automatic Bilge pump failure?

I agree with VegasPhotoMan, use a light tester.

If you can get to the bilge pump, use this light tester.
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1.Connect the clip to the battery's negative post or clip it to the motor if it's an inboard.
2.Then touch the probe end on the positive wire (brown or red wire)...if you're unsure which wire, touch each wire. NOTE: Being that you have an automAtic pump there should be a "float" on it so that if water is present, it raise the float which in turn activate your pump to operate. So when testing, you need to raise the float to its most upright position so that power is present.
3. If the light appears but the pump motor doesn't work then the pump is bad
4. If no light, then there's a short in the line.

Good luck.

Hey guys don't beat up on me if you don't agree. I'm just trying to help :redface:
 

Fun Times

Moderator
Staff member
Joined
May 16, 2009
Messages
9,120
Re: Automatic Bilge pump failure?

First of all; yes there is substantial enough water in bilge that automatic bilge should be on that's when I noticed I neither could turn the manual bilge on; This is in a 2004 Four Winns Horizon 280 if anybody is familiar with that specific boat. What alerted me to the problem was the light in my toggle switch was lit but nothing was running.
Did you get your pump working yet? If not, Then what more then likely happened is something got up under the float switch and held your bilge pump on for a long time and burned up the pump motor, And the reason you found the red light on at the switch on the dash is because some boat models set their bilge pumps up to activate the light inside the toggle switch when the float switch is in the up/run position, They do that as an indication to let you know the pump is on for a reason.:eek::D

Fourwinns sales their bilge pumps as a kit with the float switch all wired in together so you can just plug it in.;)
 

Fun Times

Moderator
Staff member
Joined
May 16, 2009
Messages
9,120
Re: Automatic Bilge pump failure?

I have a similar problem: when I activate my panel bilge switch my fuse blows. Where do I start for diagnosis of the problem?
Well either you have a short in the wiring someplace between the dash and the bilge pump or you have a frozen pump motor, Or you are using the wrong size fues (To small).

If you can try unplugging the wiring at the bilge pump, Put a good fues in and see if it still blows. Then also if you can get to the bilge pump, Pull the pump up off the base, (Most pump motors just clips to the base) And see if it spins by hand to see if it's frozen, And at the same time looking for dirt, ect.

How long dose the fues last before it blows?
 
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