Bad Coil?

351 OMC

Cadet
Joined
Apr 16, 2007
Messages
27
Have a 2000 5.7 mercruiser inboard with a 2 barrel carb. Owned the boat for one year with no major problems. Running 30 min at 3500 rpm the eng abruptly went to idle. Looking around I found a stripped post and loose wire on the neg side of the coil. Coil was HOT! I cooled the coil off with ice after putting washers on the post and she started right up. A few miles later same thing; the coil was hot (or at least I'm thinking it is) This happened two more times and finally I called sea tow. I changed the coil and ran the boat 30 min and the same thing happened. Engine will idle and run on the rack at 2000 rpm for 30 min and not shut down. New coil appeared to have heated up on the positive side because the paint was peeling off which could be nothing more than coincidence.

I'm pretty sure it's electrical because until eng or coil cooled it would not crank. Here a few questions for the experts:

1. What would make a coil hot and break down and is that even possible?
2. I replaced the coil with a car coil from car quest with a built in resistor which is required but do I have to use a merc marine coil (maybe higher resistance) or is a coil a coil? Last coil on boat was not merc either.
3. The guy I bought the boat from put a mallory distributor on the engine. It is electronic ignition. Could the cap or the stuff inside the distributor (what used to be points and condenser) make the coil hot? The inside of the cap did have a little corrosion on all 8 contacts.

I'm stretching here. I believe I've eliminated fuel as a problem. Just rebuilt the carb last spring,and no water in tanks. Eng ran perfectly all summer with the stuff it had on it.

Maybe someone out there has had a similar experience. This site has saved me several times.

Thank You. JEC
 

achris

More fish than mountain goat
Joined
May 19, 2004
Messages
27,468
Re: Bad Coil?

Are you sure the engine is 2000 model? You say the previous owner replaced the dissy with one that had electronic ign. All V8 Mercruisers from about 1983 on had electronic ign. I would go back to the original dissy, electronics and coil and see how you go. If you have electronic ign, then you do not want a coil with an internal resistor.

Chris..........
 

arks

Lieutenant Commander
Joined
Nov 7, 2002
Messages
1,936
Re: Bad Coil?

Yeah, my previous boat had a 2000 Mercruiser 5.7, but with EFI. I had a similar problem and replaced the coil, but the problem was eventually traced to the ECU ($$$$$$). I was able to get Mercruiser to cover it under warranty because the problem originated while still covered.
Good luck, but I feel your pain! I lost almost an entire season trying to figure out the problem.
 

351 OMC

Cadet
Joined
Apr 16, 2007
Messages
27
Re: Bad Coil?

I'm not too smart on this stuff but I know there is no fuel injection and no ECU. The distributer is a mallory and has a sensor in it with no points. I think that's electronic ignition. There is no ceramic resistor on the engine now so the parts guys told me I had to have a coil with an internal resistor. And it did run for a year since I had it with no issues. That's really what's confusing.
 

achris

More fish than mountain goat
Joined
May 19, 2004
Messages
27,468
Re: Bad Coil?

Did you tell the parts guy it was for a boat, and that it was electronic ignition?

I repeat.... NO INTERNAL RESISTOR.

Chris...........
 

351 OMC

Cadet
Joined
Apr 16, 2007
Messages
27
Re: Bad Coil?

Yes I did tell the parts guy it was for a boat but I know he was basically guessing like I was. I have the GM and Merc part numbers for the coil and distributer and I think I am going to order them today. Unfortunately for things like this that are random it is more trial and error and $$$ it seems.

One last question though, if I get a coil with no internal resister will there be a resister anywhere externally between the coil and distributer?
 

achris

More fish than mountain goat
Joined
May 19, 2004
Messages
27,468
Re: Bad Coil?

Not on electronic ign....
 
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