Bad luck with 40hp twin

vintageglass

Petty Officer 3rd Class
Joined
Nov 22, 2010
Messages
80
Hi, first post here, found this forum through a google search.

Back in March I bought a used 15' fiberglass boat, the motor was a good running 1982 60hp Johnson twin cylinder. I ran that motor about four times, then one day it was seized up. The tear down found a broken top piston rod.
It was propped to run 5400 RPM WOT, and was well treated as I knew the last owner for years.
In April I bought a used 1986 50hp twin for it, that lasted till August, when it too stopped running one day. Never a knock or any symptom, it just quit. Tear down of that motor showed a near identical failure.

Now, a few months later, I found a super clean 1990 40hp Evinrude, this one with oil injection and a remote tank. I bought that along with a boat which I resold. I swapped everything over as it was in that boat. Now two weeks later, that motor too lost the top piston rod, the damage is nearly identical to the first two motors. This motor was propped a bit taller, it only hit about 5100 WOT.

Is it me, or did these twin cylinder engines have a problem with breaking rods?
Each one failed the same way, the rod appears to have lost its end cap, the bolts are loose and undamaged, and the bearing is in 1,000 pieces. The cranks show no damage, but the block on the 40 and the first 60hp show damage. The part I don't get is that in all three cases, I was able to drive the boat to the trailer the last time out with no issues, then found it blown up the next time out. Never once did I hear a rod knock or rattle. The 60hp blew up the worst, as the rod end cap was found embedded in the piston top, the 50hp just came appart and looks almost as if I could replace the bearing and re-torque the rod and it would be fine. The 40hp blew a chunk out of the side of the block, I found one rod bolt in the pan, the other came out of the plug hole when I laid the motor down after removal.

I've owned outboards my whole life, just never small ones like these.
I've never had any other motors fail like this. Since there's no cylinder scoring or damage to the piston that wasn't caused by impacting loose parts against the cylinder head, I don't think it's a lack of oil, the 40hp was the only VRO motor, and since it was working fine on the other boat, (I drove it for a whole day before buying it), I'd have to say the VRO was OK. I don't see any signs that it starved for oil, and all three had new water pumps installed.
 

tx1961whaler

Vice Admiral
Joined
May 31, 2008
Messages
5,197
Re: Bad luck with 40hp twin

No, twins do not normally fail like that. I've only had one twin lose a rod, and that was quite self-inflicted from over torquing.
What oil ratio are you running at?
 

vintageglass

Petty Officer 3rd Class
Joined
Nov 22, 2010
Messages
80
Re: Bad luck with 40hp twin

50:1 and using bulk oil from the dealer, always have. I run the same mix and oil in my 115 V4, have for years and never any issue. This boat seems to eat motors.
I found another used 50hp today, a 1989, it looks like a brand new motor, has 143/142 compression, and a new tilt/trim unit. The VRO pump is supposedly brand new, and it runs good on the sellers boat. He was putting a new water pump in it when I was there today. He just bought a new in the crate Yamaha 4 stroke and wants to unload the old motor. I should have it on my boat by the weekend.

The part that bothered me is that every one of the motors that failed failed the same way. Even if it were a different cylinder, or different looking break I'd not be so concerned. I'm not hard on my boats, I rarely run the motor hard, rarely does it even run WOT. I tend to cruise at about 3850 RPM or so. The boat is light and these motors move me along at about 35 mph or so, which is plenty fast for an old runabout.

I guess that one will be my next motor.

The new motor has a SS prop on it, I'm hoping it works for my boat too, if not I'll just use my old prop.
 

tx1961whaler

Vice Admiral
Joined
May 31, 2008
Messages
5,197
Re: Bad luck with 40hp twin

Well, it seems like the only thing all of them share the same fuel tank. You might try installing a nice filter/water separator in-line just to make sure there is not junk in the tank that is getting in the carbs and causing a lean condition. It's certainly cheap enough when compared to the $$$ of new motors
 

vintageglass

Petty Officer 3rd Class
Joined
Nov 22, 2010
Messages
80
Re: Bad luck with 40hp twin

I run portable 6 gallon tanks, the boat has no built in tank, but it does have a fuel filter / water separator canister right before the motor. The fuel tanks get rotated out, I've got at least 20 of them, all are kept clean. I usually carry two in the small boat, one up under the bow as a spare, and one under the splashwell. On my big boat, I carry four at a time or more if needed. That way I don't have to store the boat with a full tank of fuel. If I have fuel left over at the end of the season, I burn it a little at a time in my tractor over the winter plowing snow. It doesn't seem to notice or mind the 2 stroke oil if I dilute it by 50/50 with regular gas.

I also buy ethanol free gas at the marina so I shouldn't ever have an issue with ethanol.

I got the new motor rigged up and running this morning, it sounds good, weather permitting, I'll give it a run tomorrow or Saturday. I ran it a few weeks ago on the seller's boat for about an hour, so I'm counting on it being fine right away other than maybe a prop change. I'll be taking along 5 or 6 different props so I can make a change if needed.

The water temp is down in the 50 degree range, so I suspect it'll be a bit cold running for a while compared to running on the ears in the driveway.

My other boat takes about 5 miles to really get the V4 warmed up and running right, longer if the water is really cold.
I can't wait to get it going again, after a few trips in a buddies 13' skiff out in deep water with a lot of wind, it'll be a pleasure to have my boat again.
3' seas in a flat bottom 13' skiff and two 325lb men with only 25hp just ain't fun. That thing pitches and rolls so hard it's hard to stay in the boat.
 

tx1961whaler

Vice Admiral
Joined
May 31, 2008
Messages
5,197
Re: Bad luck with 40hp twin

Sounds like you're doing everything right.
Any idea on how many hours of runtime the motor is getting a year?
 

vintageglass

Petty Officer 3rd Class
Joined
Nov 22, 2010
Messages
80
Re: Bad luck with 40hp twin

Probably about 30 miles or so every week of running on the river. I doubt if it would equate to many hours overall, the motor only runs when we are moving to and from a fishing area.
The 40hp that blew the rod out also had pretty low hours. The last owner only used that boat a few times a year when his son came to visit. It sat in his heated garage the rest of the time.
As with this motor, I really thought that motor would have lasted me the rest of my life. Both he and I took it off his boat hung it on a stand while he worked on redesigning his boat a bit. It sat for maybe 5 months inside, I had fogged the motor before it was pulled from his boat back then. He died mid project and I bought the motor and most of his project. I sold the boat as I didn't want that much of a project. I was more than shocked when it died all of a sudden.
If it had failed running, at high RPM, I'd understand it but it didn't show up until the next time out. When I put it on the trailer, it ran fine all the way to the dock where I shut it down and went for the truck. I winched the boat on and went home. The next trip, it wouldn't crank, made a thud and did nothing. The motor cranked half a turn or so and locked up. The 60hp did the same thing. This latest motor is at least as clean as the 40hp was, maybe cleaner. I was a bit concerned about the VRO system, but it worked fine before and I run the same oil, and the tank wasn't even disconnected from the motor when it was taken off his boat. We just coiled up the hose and sat it to the side with the motor on a rolling stand. I just hope I'm not in the same situation in another few months again with this motor I just hung yesterday.
 

RavenTai

Cadet
Joined
Aug 27, 2007
Messages
6
Re: Bad luck with 40hp twin

my 55HP went the exact same way, in my case i think it has something to do with ethanol, I know i put oil in and a friend watched me put oil in the fuel tank when we filled up, we infact had a long discussion about 2 stroke oil, right before hitting the lake, when we took it apart is ware very little oil in the crankcase, another thing i noticed at first was it smoked excessively as we were leaving the ramp. I think the oil settled out of the fuel,


Have you tested you "non-ethanol" fuel?
 

vintageglass

Petty Officer 3rd Class
Joined
Nov 22, 2010
Messages
80
Re: Bad luck with 40hp twin

I run 90% of the time on non-ethanol fuel, I go out of my way to find it. If it can't be had on the water, I fill up with only enough to get me home.
None of the motors that failed had been run on ethanol fuel.
 
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