Re: carver mariner
I have owned a Carver Mariner 1979 for about 10 years. The problem with wood rot above the windows was noticed because the trim was loose and I could not get the screws to hold.
About five years ago I hired the marina I stayed at to do the repair on the port side. I was quoted $900.00, the final bill was $1800.00. I did have a couple extra quick repairs added and finally agreed to pay about $1200.00.
Some of the cost was for moving the boat into the shop.
The marina started working the rotten wood out from the outside using a long wood chisel type tool. I had taken some of the trim off the inside as requested by the marina to estimate the job. The work removing the wood from outside is very tedious. The marina finally decided to remove more wood trim inside to expose the rotten 1X4" board just above the window. Removing the trim is fairly easy. Typically removing 1 to 1.25" brass screws is all that is needed. This is the best way to remove all the screws holding the board. This board when originally installed should have been coated with fiberglass resin but I don't believe mine was.
The wood rot must be removed or you will constantly have the smell permeate everythging on the boat. The smell even gets into my breakfast cereal and other food products. I still need to do the port side which will be more difficult due to the wood work around the head and shower. I wish I had done both sides at once.
The issue I have not fully solved is how the water penetrated that area. I suspect the board was not sealed for moisture. The screws that attach the fly bridge must be pulled to position the new wood. I believe it's important to caulk these screws liberally with permanent caulk when doing the final install.
I want to take the partition out below the helm and caulk the flybridge mounting joint from inside the fly bridge. To form the angle of the replacement wood you can cut two pieces of wood. Make sure the wood is coated with fiberglass resin.
Read about rotten wood spores. It's important to contain the rotted wood
as much as possible. I would strongly discourage using foam or some other quick remedy. I once discussed this problem with a mariner owner who drilled small holes through the metal trim into the cut edge of the fiberglass.
Im convinced there is still water soaking the wood along my starboard window, even though I caulked the flybridge attachment screws very well.