Re: Converting to pre mix. Help Please
I just want to repeat what Dhadley said: after everything I've read about the VRO2 and OMS pumps, they are extremely reliable and straight forward to care for. They have a good, reliable system of alarms for malfunction. I have the personal belief - after premixing for years - that it's probably more likely that a person will damage an engine due to premixing error (like forgetting or putting in too little oil) rather than the pump failure. The VRO2 pump that you (and I) have is considered an excellent pump and has the complete set of alarms for low oil, no oil, overheat and fuel restriction. The OMS pump is the latest version and differs mainly in the ratio of oil at low speed.
Read this, it is excellent and might dispel some of your fears:
http://continuouswave.com/whaler/reference/VRO.html
As for premixing: if you decide to do this, you have done the best thing possible for figuring out the capacity of your tank, better than boat information and capacity specs: you filled and empty tank! If you filled the tank when empty, and it took 32 gallons, that is the capacity, period! If you decide to premix, put in 2.5 quarts (edited!) of oil, fill tank to capacity and have 32 gallons of 50:1 premix.
As for the inner workings of your tank: Go to
www.brp.com and look up the parts for your engine. Buy them yourself and install. Or buy a whole new tank. You just need to make sure you have the right tank for the wiring of your VRO2 pump. They are often available new on ebay. The only trick to installing a new tank - or cleaning and refilling your existing tank - is to prime the oil line, and that's dead easy.
Good luck!