Cracked block on Vortec 5,7 (bad winterization) - will this repair work?

ditri

Cadet
Joined
Jul 15, 2010
Messages
17
Hello. Please do not laugh me. Im looking for opinions about further repair on this classic engine. I was buy the Prostar 205V with the cracked and welded block on Vortec 5,7. The previous user was used boat normally, becouse he welded the cracks. On one side of the engine he weld it bad and there are some new cracks. Engine have very good cylinder pressure and about 300hours....the simpliest thing is drill the holes on the ends of the cracks and repair it by JB weld..... but i think if the salt water will be in the cracks - the cracks will be bigger and it will make some stress and pressure in the area. My idea is grind the hole into the block around the cracks borders ant put some metal plate over it with some silicone or aviation gasket and hold it by the screws. I think that in the current situation is the strength in the area 0 (because of cracks) and only what is left there is the pressure on the surrounding areas due to bad welding and the beginning of corrosion. If i will mill the hole here > the pressure will goes away, but there is a risk of collapsing the surface.

Please dou you have some opininon about it? Will it ruin the engine or it will work? I want safely use the engine for some years and than will buy new, but now - i was buy the boat and im without moneys :) and i think that new engine is better buy with closed cooling system - together is the lot of moneys and lot of works - i must wait some years for it :)

LOOK AT HERE is the PHOTO of the problem and more info: https://drive.google.com/file/d/0B8q...ew?usp=sharing
 
Last edited:

Scott Danforth

Grumpy Vintage Moderator still playing with boats
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Jul 23, 2011
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51,874
Want and need are often opposing each other. If the crack is beyond a simple slathering of jb weld, it needs to be replaced
 

Bondo

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Apr 17, 2002
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71,357
Ayuh,.... Yer over-thinkin' this,.... So long as the cracks are to the outside, 'n not into the oil,.....
Lay somemore JB weld onto it to stop the leaks,...
Strength loss is not an issue,... cuttin' the hole bigger is Not the thing to do,...
 

ditri

Cadet
Joined
Jul 15, 2010
Messages
17
Bondo - thank you so much for the opinion!!! My only problem with the JB weld on the outside is that the cracks will be bigger as the corossion will getting inside of them. Now there is no water leaks, cracks are to small for it. So i want to try to fix it with some precision :) ...
 

Bondo

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Apr 17, 2002
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71,357
My only problem with the JB weld on the outside is that the cracks will be bigger as the corossion will getting inside of them.

Ayuh,.... If, or when that happens, ya throw more epoxy on it, or replace the long block,....
 
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