Cracked intake manifold

robandking

Cadet
Joined
May 3, 2005
Messages
7
1982 mercruiser 5.7 litre, raw water cooled. I noticed the temp gauge was not working, went to change the sender unit and noticed a small crack in the manifold here, small amount of water was present as well. A mechanic told me I could get by with marine tex as a repair here. Any thoughts on this? Thanks in advance.
 

tommays

Admiral
Joined
Jul 4, 2004
Messages
6,768
Re: Cracked intake manifold

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<br /><br />if your talking about the stat houseing ? you can change it<br /><br />as to if you can get away with it its a roll of the dice and how far away your going to be if you dont<br /><br /><br />tommays
 

robandking

Cadet
Joined
May 3, 2005
Messages
7
Re: Cracked intake manifold

Thanks Tommays,<br /><br />The housing is fine, the crack is actually on the intake manifold about three inches away from the sender unit, definitely a corrosion issue, looking at it it's probably been there awhile, I just bought this boat, just wondering if anyone fixed this in lieu of swapping out the manifold.
 

tommays

Admiral
Joined
Jul 4, 2004
Messages
6,768
Re: Cracked intake manifold

bob<br /><br />jb weld is not my thing BUT it seams to be a good short term fix<br /><br /><br />tommays
 

Richard Petersen

Senior Chief Petty Officer
Joined
Dec 17, 2004
Messages
778
Re: Cracked intake manifold

Do the weld job with the manifold alone on the work bench. You do not need scale dropping off and welding balls moving around the pump impellor or catching in the thermostat. I agree with Tom, a simple hole is no loss in this case.
 

robandking

Cadet
Joined
May 3, 2005
Messages
7
Re: Cracked intake manifold

In case anyone cares the JB weld worked great, I salvaged the intake manifold, according to merc manuals, about seven pounds of pressure run throught the intake for a raw water cooled motor, marine tex is indicated through 30 gph, my first experience with it but great stuff, highly recommend it.
 

bomar76

Lieutenant Commander
Joined
Jun 27, 2002
Messages
1,963
Re: Cracked intake manifold

Glad it worked...but those intakes are a dime a dozen (ok, not that cheap, but close) and very little effort is required to swap one out.<br />I'd have changed the intake.<br />Especially sine from your Long Island sig I would guess there is salt water involved.
 
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