Re: Dt85 dies off idle.
I have a 1987 dt85 and you pretty much summed up the last little nagging problem I have with my motor. I have that baby purring at all speeds except exactly what you just described and it is driving me crazy insane! So I am going to also follow the suggestions here. I checked my shop manual and indeed it says 1.75 to 2.25 screws out... I have mine at 1.5 now. I am going to set them to 2 out and I will be in the lake in the morning for a tuning/fishing day. I will also be going through a seafoam de-carbon run and after smoke bombing the place I have 3 new plugs I am going to pop in. I will post back and share my experience and results. For the sake of this thread I will test first with just the air-idle screws and see what difference it makes for me.
Things done to the engine over the last few months... was running like a dog when I got her:
Reed valves replaced (originals in GREAT shape but did it anyway). Carbs rebuilt (again, needle and all parts in great shape but replaced anyway), new gaskets, replaced all the missing odds and end nuts/bolts and checked/tightened the rest. Rebuilt fuel pump (was in good shaped, but replaced spring/diaphragms anyway). Had a shop replace every last millimeter of fuel line on the engine and do a compression check for me and it was flawless. Everything OEM Suzuki parts from Brownspoint. Amazing what a bit of DIY and patience can accomplish!
One thing I did find when I rebuilt the carbs... it was amazing... I get the first carb off and the gasket between the carb and the engine is on backwards... the holes will line up either way, but there is only one way that the gaskets fits. So yeah, first cylinder about 1/4 of intake blocked by gasket... 2nd carb, same deal... 3rd carb, it's a miracle!! I was actually pretty happy at that point because I knew I had just found the easy fix for the majority of my problems. Lesson... I'm not sure, but I saved a ton of $$$ figuring out that one by myself vs. $95/hr labor.
My handle is pronounced cropduster... I was trying to be cute and make a play off crappie... most people don't get it and just think my handle is crude
