Duracraft Aluminum Boat Project

army_guy

Cadet
Joined
Dec 2, 2008
Messages
16
Here she is. I got a great deal for her. Essentially, I only paid 150 bucks for the boat, motor, and trailer. I traded a generator for it on craigslist and thats all I paid for it. Its a 1968 Duracraft (title says 16ft but its closer to 14ft) and a 1968 Johnson electric start.

The trailer on it is pretty good. The only thing I need to do is get a homemade title for it and bearings for the wheels. As well as a spare tire. It is made with an unusual wheel so this may be hard to find.

The motor did not run. I changed the spark plugs and cleaned the carb. Now, it fires right up. I need to replace the water pump and give it a tune-up. I also would like some advice on batteries. I'd like to know if my 20hp Johnson motor would be okay if I used a smaller battery such as on a ATV or lawnmower.

The boat... WILL need to be painted. As you can see someone painted her as if they was making a custom boat for Barbie (the doll). It has a dent in it as shown in the pics. I have already banged that out (best I can). Sand her down and paint her. The transom is good but not great. So while I am sanding her down I will go ahead and replace it. I am going to put a carpeted floor in (noise reduction and comfort). [Thanks "pony" your rebuild of your Alumacraft is a perfect example] ;) I also will be building a storage area up front. I am debating on the seats. I already own three old school high back plastic seats that are in great shape. So I haven't decided on using them or buying new cushion seats. I am adding some vintage navigation lights and courtesy lights and installing a place to mount a foot control trolling motor. I am also debating on rather to place the battery up front or in the back (weight distribution).

This is going to be a long project and I will update my post with my progress. I would love tips on the "how to do's".

This is the order in which I plan to tackle the project:
1. Motor, I want to give it a test run on the water. I might identify problems before hand.
2. Woodwork/Carpeting. All of this is going to be removable.
3. Sanding... Sanding... and oh yes... more Sanding
4. Prime and Paint.
5. Install new Transom Mount Motor
6. Electrical
7. Accessories and Seats
 

Attachments

  • DSC00388.jpg
    DSC00388.jpg
    81.5 KB · Views: 1
  • DSC00389.jpg
    DSC00389.jpg
    52.9 KB · Views: 1
  • DSC00397.jpg
    DSC00397.jpg
    59.6 KB · Views: 1
  • DSC00412.jpg
    DSC00412.jpg
    53.3 KB · Views: 1
  • DSC00395.jpg
    DSC00395.jpg
    87.1 KB · Views: 1

army_guy

Cadet
Joined
Dec 2, 2008
Messages
16
The Dent

The Dent

Here is the dent I mentioned. It has a small crack in it around 1/4 inch. Not sure if I should seal it with a sealant of some type or patch it. I cannot bang it out better because it is behind the center bench.
 

Attachments

  • DSC00395.jpg
    DSC00395.jpg
    87.1 KB · Views: 0
  • DSC00396.jpg
    DSC00396.jpg
    26.6 KB · Views: 0
  • DSC00413.jpg
    DSC00413.jpg
    28 KB · Views: 0

Bob_VT

Moderator & Unofficial iBoats Historian
Staff member
Joined
May 19, 2001
Messages
26,065
Re: The Dent

Re: The Dent

Well count on a FULL size Marine deep cycle battery. If you are going to run electronics and a trolling motor you will need the amps and ability to re-charge.

Ignore that dent..... well if it is not too deep after you have sanded .... you could use jb weld to fill it a bit. Once you repaint it will be hardly noticed. You can get the small crack welded which is a good idea.

Trailer bearings are pretty typical and easy to get. If you are concerned you might get new hubs and change the wheels to updated newer ones.

Consider the idea of using dura-cote or line x bed liner on the bottom of the boat. It is non-slip and quiets things quite a bit.
 

Bob_VT

Moderator & Unofficial iBoats Historian
Staff member
Joined
May 19, 2001
Messages
26,065
Re: The Dent

Re: The Dent

Just a few observations. I know it is just for photos but that boat should be tied down to that trailer.

That center seat is "structure" now you were considering removing it in another thread..... I would leave it in for side support. Take a look at Tashasdaddy boats. He installed a steering lever for ease of use. That boat has many ways you can configure it.
 

army_guy

Cadet
Joined
Dec 2, 2008
Messages
16
Re: Duracraft Aluminum Boat Project

Yeah, after researching the removal of the bench seat... I decided to leave it.

Good point on the battery. I'm not adding a trolling motor anytime soon but I wanted that option easily available.

Bedliner... hmmm... I will research the idea.
 

Bob_VT

Moderator & Unofficial iBoats Historian
Staff member
Joined
May 19, 2001
Messages
26,065
Re: The Dent

Re: The Dent

Aluminum boats will bounce and lift off while on a trailer! :)

I built the lake on FLW that is on the right on your way out the back gate..... then it was stocked and now I understand there are real nice bass in there but last time I was there in 93 they were not allowing boats on it with power....aside from arm power!
 

tashasdaddy

Honorary Moderator Emeritus
Joined
Nov 11, 2005
Messages
51,019
Re: The Dent

Re: The Dent

here is my boat. 1960's LoneStar 14 ft, 1955 15hp evinrude, ezglide stick steering, J/E remote control. cut plywood panels to go between seats, and just added some firring strips to the underside of the ply for support. they are just loose laid, for easy cleaning, and retrieving your favorite lure. also shows, the frame for covering, with tarp.

MVC-733S.jpg

MVC-737S.jpg

MVC-905S.jpg

5515hp.jpg
 

army_guy

Cadet
Joined
Dec 2, 2008
Messages
16
Re: Duracraft Aluminum Boat Project

Thats some great work! Being a new boater... I have yet to see a stick steering. That wood trim is a great idea also. I was debating on how I would mount some things to my boat.
 

army_guy

Cadet
Joined
Dec 2, 2008
Messages
16
I have changed my plan and decided to start the with the sanding/painting. I plan on using tashadaddy's advice and use Rustoleum. The dent has been banged out and repaired with a few layers of JB Weld. It looks better (not perfect)... but better.

I also have decided to use 1/2 inch thick mats on the floor (the kind used for placing weight lifting equipment on). I already have a 6' by 4' foot piece perfect for the job. Not sure if I should secure it to the floor or not... I'm still debating.
 

army_guy

Cadet
Joined
Dec 2, 2008
Messages
16
Re: Duracraft Aluminum Boat Project UPDATE

Re: Duracraft Aluminum Boat Project UPDATE

I am finished with 90% of the paint job (I'll post pics tomorrow). The Rustoleum worked great. I still have a couple touch ups... but so far I am more than pleased. The inside still needs one more coat (I was a can short).

I do have a painting question....

I am painting a metal gas tank to match the boat. Will the Rustoleum hold up with a little gas spillage? I have seen gas melt away some paint effortlessly (especially common spray paint). I don't want that to happen to me... I'd like to paint the thing only once. Will Rustoleum hold up?
 

tashasdaddy

Honorary Moderator Emeritus
Joined
Nov 11, 2005
Messages
51,019
Re: Duracraft Aluminum Boat Project UPDATE

Re: Duracraft Aluminum Boat Project UPDATE

to be honest i do not know, never done a tank. i do know the tank will have to be completely clean.
 

army_guy

Cadet
Joined
Dec 2, 2008
Messages
16
Re: Duracraft Aluminum Boat Project

Okay... After a few days of sanding off old paint and icing the muscle cramps that followed... I finally got the dent banged out. I also built up the dent the best I could with some JB Weld. The picture shows how it looked before and after I painted over it... as well as the bottom of the boat.
 

Attachments

  • DSC00418.jpg
    DSC00418.jpg
    41 KB · Views: 0
  • DSC00417.jpg
    DSC00417.jpg
    37.5 KB · Views: 0
  • DSC00419.jpg
    DSC00419.jpg
    34.5 KB · Views: 0
  • DSC00478.jpg
    DSC00478.jpg
    19.1 KB · Views: 0

army_guy

Cadet
Joined
Dec 2, 2008
Messages
16
Re: Duracraft Aluminum Boat Project

Here is the boat with the new paint job... seats mounted... and the motor rehung. I also replaced and packed the wheel bearings.

Since, I decided not to conquer the transom now (it still was basically solid)... I decided to become creative to give it more of a smooth finish. After I sanded it down and removed all the previous paint... I basically puddy'd in some caulking to fill in the "roughness" which allowed for a better painting surface. It still had a few deep cracks.

I will begin on the storage compartment this week. I'm bit short of cash right now so it still will be a while before I order my water pump. I'm overly eager to take her for a cruise.
 

Attachments

  • DSC00474.jpg
    DSC00474.jpg
    59.1 KB · Views: 0
  • DSC00475.jpg
    DSC00475.jpg
    59.8 KB · Views: 0
  • DSC00476.jpg
    DSC00476.jpg
    37.6 KB · Views: 0
  • DSC00477.jpg
    DSC00477.jpg
    44 KB · Views: 0

Bob_VT

Moderator & Unofficial iBoats Historian
Staff member
Joined
May 19, 2001
Messages
26,065
Re: Duracraft Aluminum Boat Project

That has taken shape very nicely. I would leave the floor mats out for right now until after the maiden voyage. This will allow you to see any leaks if they happen and mark those spots with a sharpie marker. Since the interior is white hit walmart and get a small tube of 3m5200 to smear around a leaking rivet (When it is dry and out of the water).

the water pump impellar will probably run less than $10.
 

tmcalavy

Rear Admiral
Joined
Aug 29, 2001
Messages
4,005
Re: Duracraft Aluminum Boat Project

Nice work...sweet lookin' tinny. I bet the fish will just jump in there. Keep posting as you go along.
 

Tacklewasher

Lieutenant Commander
Joined
Sep 18, 2002
Messages
1,588
Re: Duracraft Aluminum Boat Project

Bedliner... hmmm... I will research the idea.

A cheaper solution that Ive seen work well is RV roofing sealant.

I did mine with roll-on bedliner. Friend did his with the rv stuff. Came out just as nice and about 1/3 the cost.

You've done a brilliant job on the boat and it looks great.
 

army_guy

Cadet
Joined
Dec 2, 2008
Messages
16
Re: Duracraft Aluminum Boat Project

Great Idea on the RV Roofing Sealant... I have another boat I use to catfish with. I put a new floor in it but have yet to put carpet. I think that may be better yet for catfishing... it should be easy to clean up.
 
Top