Engine Coupler Studs Stripped/Sheared ?

srrwood

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May 13, 2010
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I have a 1984 Mercruiser 140 serial number 6830530. I went DIW the other day. After doing some nebbing, I found the coupler and flywheel sitting dandily all alone within the bell housing. I pulled the engine today. It has the round coupler in it. The crankshaft does not have a locating dowel on it. The coupler and the flywheel attach to the crankshaft with studs. 4 of the studs were stripped out. 2 of the studs were sheared.

I have read that with this type of flywheel assembly there should be a locating dowel on the crank or the flywheel can bang between the studs until they fail. This seems to be what happened here.

I have several questions:
1.)what happened to my studs?
2.)is it possible somebody put the wrong coupler or rebuilt the engine on this boat and is supposed to have the triangular coupler setup?
3.)whats up with the whole locating dowel or not and does it really matter.
4.)how should i reassemble this thing properly?

i dont know if any of this matters but i have the starter with the offset bolts, one long one short. i didnt measure the flywheel its big im betting the 14 inch but not sure.
 

srrwood

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Re: Engine Coupler Studs Stripped/Sheared ?

Okay. update.

The crankshaft flange has a 13/32 hole for a locating dowel and the flywheel has a 29/64 hole for the same.

No dowel though.

The flywheel is in fact 12-3/4"

Should i change to triangular coupler or put a dowel in or just rebolt everything back up with new studs and locktite?

What is the difference bewtween the triangular coupler and the round one?
 

Bondo

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Re: Engine Coupler Studs Stripped/Sheared ?

What is the difference bewtween the triangular coupler and the round one?

Ayuh,... Clearances...

Replace the studs,+ the pin, then mount the right coupler...
I'm guessin' 4 were installed stripped,+ the other 2 finialy Failed...
Probably because the dowel was forgotten...
 

srrwood

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May 13, 2010
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Re: Engine Coupler Studs Stripped/Sheared ?

where can i get the dowel? part number?
thanks for answering so quickly.
 

Fun Times

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