Ethanol Fuel

edgutgesell

Petty Officer 2nd Class
Joined
Jul 18, 2004
Messages
144
New Jersey and Pennsylvania are going to ethanol fuel and I use my boat in both states. My understanding is that the ethanol in the fuel will dislodge the crud in the fuel tank causing clogging of filters and carburetors. Also, if you have a fuel tank that is fiberglass construction/epoxy resin the ethanol will dissolve the epoxy. One other alledged problem is that the shelflife of the fuel is only about 2 weeks. What I am going to do is:<br /><br />1. Pull my fuel tank and clean out the crud.<br /><br />2. Not fill my 60 gallon tank unless I am going offshore and will burn more fuel so I don't have alot of fuel left after a trip.<br /><br />3. Install a fuel/water separator.<br /><br />My question is:<br /><br />I have an 86 Yamaha 150. Will the ethanol fuel have a bad effect on the old fuel lines?? Should I replace the fuel lines and if so, replace with what type fuel line?? Is there anything else that could be effected by ethanol fuel????<br /><br />Thanks in advance for your replies!!!
 

Captain Paul

Petty Officer 2nd Class
Joined
Jul 31, 2005
Messages
143
Re: Ethanol Fuel

Ahhhh, the old ethanol issue. My 2 cents here. Ethanol is said to have a higher cleaning factor. I have had one snowmobile and one chainsaw with a rotted in tank fuel line. The sled dealer said they used the wrong type of fuel line. That said, in the decades we have used it in the midwest, I have NEVER had a fuel related running problem with cars, trucks, sleds, outboards (big & little) lawnmowers, weedwackers, chainsaws, lawn tractors, snowblower's, etc. I don't think it stores for long periods well, so I drain the fuel when the unit is resting in the off season. I left my chainsaw full of fuel off and on for 3 years and I just had to replace the in tank line today.
 

marquette

Petty Officer 1st Class
Joined
Apr 18, 2006
Messages
372
Re: Ethanol Fuel

hi<br /> we have had ethanol in our gas in minnesota now for several years. i haven't had any problems with my 1994 40 hp johnson or 1989 40 hp yamaha as far as deterioration of parts. but i can tell you that they will not troll very well with gas with ethanol in it. when i go to canada fishing i pay the extra price and buy my gas there because the motor trolls better. i'm usually trying to troll at as slow an idle as i can so any fuel problem is magnified. this is just a practical use observation no scientific fact to back it up.
 

Captain Paul

Petty Officer 2nd Class
Joined
Jul 31, 2005
Messages
143
Re: Ethanol Fuel

My 95 6hp merc 2 stroke with variable idle purrs on it, but all motors are different. As far as two weeks shelf life? Not here. Up till last summer I had on old Suburban I did not drive much, it sat for 2 months with a full tank and no problems. I have an 04 Sub now that I burn e85 in and that sits for a couple months with the same gas, again, not a problem. Long term storage of 6 months or so and I do get rid of the old fuel.
 

rodbolt

Supreme Mariner
Joined
Sep 1, 2003
Messages
20,066
Re: Ethanol Fuel

capt paul, remove the gas cap and park that burban in an area with at least 85% humidity then try that procedure. most larger built in tanks for marine use have open venting and quite a few are parked in a puddle.<br /> at 10% we see few real issues, much more and they multiply. while most the diaphram fuel pumps are alcohol resistant they are not alcohol proof and will require more maint.
 

Captain Paul

Petty Officer 2nd Class
Joined
Jul 31, 2005
Messages
143
Re: Ethanol Fuel

Right you are Rod. The moisture wicking properties of ethanol at high percentages would be a real problem in a boat. Nobody is sugesting e85 in a boat. We bend pole on lakes here, leave the giganto water to you. I only have a 27 gallon tank and it is vented. I know it has had the same gas in it at times for 3 weeks to a month with no running difficulties, but it's not floating in the water all that time either. I do use ring free though. Speaking of fuel additives,I believe Seafoam, that great Minnesota invention, has isopropyl alcohol in it, excellent for getting water out of your fuel. If you every come up north, I'll hook you up with some nice crappies. I owe you for all the free tech advice.
 

Silvertip

Supreme Mariner
Joined
Sep 22, 2003
Messages
28,771
Re: Ethanol Fuel

My boat was refired after its winter nap and it popped off like it was shut down yesterday. It sat from early November with about half a tank of blended fuel. Shelf life is not an issue if treated like you would any other fuel. If you have fuel system components being degraded by ethanol, be sure to replace them with components designed for use with ethanol fuels. Most newer components are but you should ask anyway.
 

rodbolt

Supreme Mariner
Joined
Sep 1, 2003
Messages
20,066
Re: Ethanol Fuel

thats what the issue is, we as techs cant seem to get a straight answer. we just get to fix the dead ones.<br /> but soon someone at the factory is gonna have to say something. so far we dont have blended fuels locally, VA does.<br /> but we know its coming.<br />we are seeing it on trailered boats,<br /> has a tendancy to knock on older carbed motors, EFI seems to deal ok with it.<br /> a good 80% of my work is fuel issue related now, gotta see what the extra moisture will do.
 

John from Madison CT

Petty Officer 2nd Class
Joined
Oct 14, 2001
Messages
176
Re: Ethanol Fuel

We've been dealing with Ethanol (10%) fuel here in CT for a few years. My advice to all is to get a Racor 10 micron fuel filter.<br /><br />The cheaper filters on the market do not filter fine enough and your nice Yamaha engine will get it's VST Filter clogged in no time.
 

Ray Neudecker

Lieutenant Commander
Joined
May 25, 2004
Messages
1,656
Re: Ethanol Fuel

Like rodbolt, I am seeing more and more fuel related problems including motors which have detonated pistons due to what appears to be low octane. The high and increasing cost of fuel makes people more reluctant to dump older fuel and to use their boats less storing it longer.<br /> I recently rebuilt an engine for a customer who had let it sit for over a year before using and detonated a piston. He stated he would take care of cleaning the tanks and replacing the filter. When he hooked up the main line without any type of clamp on it, pumped up the bulb and fired it. the cowling was blown clear off the boat and it burnt it down.<br /> You have to remember this is a volative substance and can cause serious damage if not handled correctly. I would reccomend changing out the fuel lines if there is any doubt about them leaking from the newer fuel. Yamaha has stated that their lines are alcohol resistant for many years. Whether they even envisioned the fuel mixture of today is hard to imagine and I would reccomend any older motors have their fuel lines replaced for safety if no other reason.
 

Jan Z

Seaman Apprentice
Joined
Sep 15, 2005
Messages
49
Re: Ethanol Fuel

I went through this garbage last year with a new motor and added a Raycor ten mike water fuel filter/seperator and am using marine fuel stabulizer and the motor still took a dump this spring.<br /><br />Last year with less than 50 hours the carbs had to be rebuilt and rejetted, due to this fuel. At that point the Raycor was added and stabulizer was a standard use item after every fuel up.<br /><br />During storage this winter the boat was stored with a full tank and was also ran for 30-45 minutes at a fast idle every 2 weeks all winter.<br />The boat has a 21 gallon tank and seven to ten gallons of fuel were exchanged every month in the boat to keep the fuel fresh.<br /><br />A new fuel filter carterage was instaled late March as well <br /><br />The boat was stored in late October and Yesterday I took it out for the first trip of the season and frankly althouh it ran, it ran like crap. <br /><br />Hard to start, poor idle, hesitation on acceleration, loss of power and rpm's at the low end, at the high end rpm's (5000+)it ran better, but still wasn't running as well as last year.<br /><br />Last season the boat would hit 30 mph @ 5900 rpm this year it barely hit 5900 and only did 26-27 per the gps.<br /><br />Bottom line is that I have a new boat and motor that I've owned since 5/9/2005 and due to the Yamaha motor and this fuel it gets to go back to the shop yet again with less than a hundred hours on the motor.<br /><br />Yamaha sent me a customer satisfaction survey a while back, I saved it untill I could take the boat out this spring, here is the "Attached letter" that is going back to Yamaha with the survey.<br /><br />5/5/2006<br /><br />I have owned my Triumph 150CC since 5/9/2005 and overall it is a fine little skiff for inshore fishing, the Yamaha 40 four-stroke was reputed to be a good engine although I am more than a little disappointed at its performance to date. The first hint of a problem was last year with the motor was hard starting and refusal to idle until warmed up and it got progressively worse to the point where the motor would die and not run.<br /><br />The problem was attributed to the change from MTBE in California to ethanol mix gasoline in June/July ‘05 here and ethanol’s absorption of water causing corrosion in the carburetors. <br /><br />The fix was easy, the carburetors were re-jetted and rebuilt (Although getting the jets from Yamaha in Japan took quite a bit longer than expected) a Raycor filter was added with a ten micron water fuel separating cartridge. I think Yamaha should have alerted the dealers to insist on the installation of a filter with the new boat since they knew there was a problem with the ethanol fuel. <br /><br />I was advised by my dealership to use fuel stabilizer and run the motor twice a month during winter storage. Now here it is 5/5/2006 and after the first fishing trip of the season the motor is unfortunately not running correctly again, it is sputtering, not idling well, surging, and loosing power at low speeds. The fuel filters were changed and the fuel is fresh. <br /> <br />In my opinion the low speed jets are restricted/clogging up again by the way it’s running, once you apply more throttle the rpm’s increase and the surging quits although there is a noticeable lack of top end performance, this is pretty much a repeat of last years problems.<br /><br />I am impressed with the fuel economy, if I keep an easy hand on the throttle and keep the speed down around 15-17 knots I get an impressive 8.75 per gallon. On one trip, I kept the speed to 15-16 as a test and got ten miles per gallon. Top speed is right at 30 kts @ 5900rpm last year, top speed today was about 26 mph @5900.<br /><br />In addition, if you were wondering, I would get the same boat again (Although I might go with a different engine)<br /><br />I’ve owned several different boats in the past with larger motors made by Evenrude, Mercury and Johnson and honestly I must add here that I didn’t have the troubles with those motors that I’ve had with this Yamaha. I maintain my equipment in perfect order and as one’s life can literally hinge on the dependability of the motor with the ocean conditions here when crossing Humboldt Bay bar having a motor that will not run well places my life on the line.<br /> <br />I would like to add that the Outboard Center where I purchased the boat and motor has been very helpful and 100% supportive on fixing these issues and their service is top notch. <br />I will be taking the boat back in on 5/10/06.<br /><br />When the motor is running correctly it is a pleasure to use, however having a motor with less than 100 hours on it and having these kinds of problems makes me wonder if I made the right choice. <br /><br />To sum this up I am a happy Triumph owner and a very unhappy Yamaha owner at this point in time. <br /><br />xxxx
 

rodbolt

Supreme Mariner
Joined
Sep 1, 2003
Messages
20,066
Re: Ethanol Fuel

mmmm<br /> seems yamaha has been pushing ALL dealers to install the 90GPH 10 micron filter yamaha developed 2 years ago. but yamaha cannot control that part. its a dealer customer issue but the kit is 44 dollars and the element is 14.<br /> yamaha cannot be responsible for localized nasty gas issues.<br /> aint gonna happen, chevy, ford and chysler wont either. <br /> in fact they give each student going to a yam school course a free 90GPH 10 micron kit. thats how hard they are pushing them. why your dealer did not install it is a dealer/customer issue.<br />so while I understand your bar crossing concerns I dont understand why You did not insist on the best fuel filter money can buy.<br /> as far as it being less dependable than a merc I cant see it cause it was made by merc all the way down to motorola failure prone electronics.<br /> larger 2 stroke motors had much larger carb passageways and burned almost 2 times the fuel. todays small 4 strokes have to have tiny passages or the flood.<br /> its how carbs work.<br /> I cant wait for the last carb to fall apart and everything goes EFI.<br /> but you will still need a decent filter system.<br />soon I can also see sealed fuel systems with no atmospheric venting as well.<br />in the meantime the engine manufactures are stuck with what the hull builders build and the gas refiners refine and about everyone else in between<br /> that f40 will be put on everything from a 14 Jon to a 30'toon and run from sealevel to over 5000' above and will be required to perform. try to design for that.
 

douglloyd

Petty Officer 2nd Class
Joined
Jun 13, 2005
Messages
147
Re: Ethanol Fuel

Question. I have also been a slave to the low speed jet issue. Why can't you (Yamaha) design a carb that allows us to remove the idle jet set screw assemly from the carb without having to remove the carb. To simple right. Maybe they could install the carbs with a zipper to make it real easy.
 

Jan Z

Seaman Apprentice
Joined
Sep 15, 2005
Messages
49
Re: Ethanol Fuel

What's wrong with Raycor filters Rodbolt? <br /><br />And the dealership never said a word about Yamaha wanting a filter installed. <br /><br />Is there a memo or bullitin number I can cite on this, and when did it come out.<br /><br />And my guess is that the reason that Yamaha is pushing so hard is they know they have an inherent problem with the corrosion in the motors from the ethanol fuel and possibly it's an attempt at a fix rather than a recall. <br /><br />The reason I say this is that Yamaha already had different jets that worked better with the E10 fuel, so it wasn't a surprise to them<br /><br />And for the record it was not a local dirty fuel issue, I checked around the state and there were quite a few other folks that were having some problems when the change from MTBE to ethanol transpired in their area. <br /><br />News travels pretty fast on the net these days, especially bad news that screws with a persons fishing.<br /><br />There are a couple of threads started over on the Hull Truth boards and other sites about E10 fuel problems so I think as this season progresses and more areas convert to E10 more people will experience things like I have.<br /><br />I guess the repair shops will be pretty busy repairing and rebuilding fuel systems this year.
 

bigbrownbuku

Master Chief Petty Officer
Joined
Sep 17, 2004
Messages
885
Re: Ethanol Fuel

Originally posted by Jan Z:<br /> ...I think Yamaha should have alerted the dealers to insist on the installation of a filter with the new boat since they knew there was a problem with the ethanol fuel...<br /><br />
the last 2 product updates my local tech rep stressed the ten micron thing. the dealers know, the salesmen dont care. the sales staff write the sale up and send a work order to the service dept. even after being told 859 times they never include it in the sale, even after being shown the fuel tank sticker that says must be used with inline filter. so glad i moved away from retail and into straight service.
 

rodbolt

Supreme Mariner
Joined
Sep 1, 2003
Messages
20,066
Re: Ethanol Fuel

yamaha cannot design for idiots and reliability, they did put carb drain screws in though.<br /> yes you can play with jetting to run that motor on pure ethanol if desired,yamaha makes that jet in many sizes and you can drill them if you need to to allow more fuel,whatever type your burning, to pass.<br />in my area we dont have E10,yet.<br />at 6000ft you will rejet it again anyway.<br />in venezeuala not only will you rejet you will alter the timing curve.<br />in brazil the EFI motors take a different ECU.<br />yamaha ships motors all over the planet.<br /> yamaha cannot control whats done with the product once the crate is open. maybe ya need to look at the yamaha school certificates on your dealers wall, should have certs from the update seminar,5 star and a certified master certificate with 7 gold stickers, I just looked at mine and sure enough 7 gold stickers.
 

Jan Z

Seaman Apprentice
Joined
Sep 15, 2005
Messages
49
Re: Ethanol Fuel

I'll look at the certificates next time I'm in there, the only problem is that this is the only Yamaha shop/dealer in the area the next one is 250 miles away.
 

rodbolt

Supreme Mariner
Joined
Sep 1, 2003
Messages
20,066
Re: Ethanol Fuel

janZ<br /> cant help that :) :) .<br /> but if the dealer is very far away ya need to find one that knows the scoop on the poop next time ya buy a motor.<br /> racors are fine, did not say they were not, however their 10 micron element wont flow enough fuel for large outboards, especially large 2 strokes. if you have one and its working then keep it serviced and run it.
 

edgutgesell

Petty Officer 2nd Class
Joined
Jul 18, 2004
Messages
144
Re: Ethanol Fuel

Hey rod! Where do you get the Yamaha 90 GPH 10 micron filter kits for $44? Or is that for the filter element? The cheapest I have found for the Yamaha kit is $110!! I have found a Racor 90 GPH 10 micron filter kit (Racor 660r RAC 01) for $76.00.
 

rodbolt

Supreme Mariner
Joined
Sep 1, 2003
Messages
20,066
Re: Ethanol Fuel

part number MAR-SEPAR-AT-OR retails for 44.95 and the replacement element is about 14, if your current filter head is compatble with a seirra 18-7845 the 10m MAR-FUELF-IL-TR element will fint your current head.<br />its just a few inches longer.
 
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