First Time Resotoration

[El Matador]

Hey everybody,
I recentley got a 60 something aluminum john boat. It could use some work, but I don't where to start. The vinyl seat covers are pretty bad and I want to replace those with marine carpet, the hull is still in very good condition. I was going to fill it with water to find any leaks (probobly better than finding them on the water). The plywood on the back where the motor clamps to it pretty rotted. Looks like the electrical needs to be replaced. And of course I want to add stuff like rod holders, lights, etc. Here's my dilema... I have no idea how to do this right. I could rig it up like any old joe, but I want this boat to look good to. Where do I need to start? Any tips, lessons from previous experiences, or anything at all would be greatly appreciated. Thanks, looking forward to the project. Oh yeah and I'll get some pictures up soon so you can get an idea of what I'm looking at.

-Chris

 

[mcbroomsear]

Re: First Time Resotoration

Start with the leak test. Don't fill it to the brim as too much water may just break the whole boat, as in large cracks or rivets popping out like bullets!

If it passes muster then my next step would be the transom. Use good quality plywood and cover it in plenty of epoxy or poly resin and a few layers of fiberglass cloth to ensure it's water proof.

Most importantly: Read tons of the posts on this forum. No matter what, someone's been through it before and can point you in the right direction no matter what your quandry!

 

[El Matador]

Re: First Time Resotoration

Ok, i was going to fill it to the brim, but since thats not a good idea would 3/4 be sufficient? Looking at the old water line on the outside of the hull there is a good amount of space between the brim and water line, so even if the top rivets come in contact with water I'm not sure it will be long enough to sink it. Which brings up another question. I want to add floorboards and some other stuff, which will add weight, but I can't find any data plates showing weight limits. I haven't seen the title yet, but I'll have it by friday, maybe that will help. Anyway here are the pictures I promised. To me it looks like it's in good condition, but stop me if I'm getting in over my head.

 

[WesMason]

Re: First Time Resotoration

Nice boat. I too have an old aluminum and got her after she had sat in the AZ sun for 14 years and used as a dumpster. My first concern was checking for leaks and filled it with some water. You don't need to go nuts on this. Just get enough across the bottom and look undeneath. Any leaks along the sides will hardly amount to anything to be concerned about.

After you're done with the test, go buy some assurance! Glovit. You'll read on many posts that this is an aluminum boats best friend. Put in a good solid coating and relax.

As for flooring, read the posts. There are dozens on the topic. This is purely a personal choice and many folks have differing opinions. Get informed, then get busy.

Personally, I spent a lot of time just studying my boat and reading on this forum before I started any projects (other than stripping it down and cleaning). You'll be amazed at how much there is to learn about these things. I was...and I'm learning more every day from these fine folks.

Have fun

 

[Pony]

Re: First Time Resotoration

Looks like a pretty sturdy boat!

As for the wiring issue.....I would start fresh. I found some flexible plastic tubing at the hardware store that I ran through holes I drilled in my floor supports. I fished my wiring through that. It stays dry since I sealed the ends with silicon and it keeps everything nice and tidy. I am a stickler for details.....

I also would recomend not keeping the tie down strap on the boat when not trailering it. If you get it tight enough it can warp the hull slightly and they can leave stains on the rails. Thats just a personal preference of mine though....

 

[El Matador]

Re: First Time Resotoration

Thanks everybody. I'll definately be sure to read more of the posts and come back here if I have any questions. This forum was recommended by some people at work, so I look forward to picking your brains.

-Chris

 

[FreeBayliner4Us]

Re: First Time Resotoration

I have an aluminum Jon and I added a small raised casting deck/storage area on the front with aluminum square and angle stock. It was easy to cut and work with. Some alum. sheetmetal and sealed with a quality silicone caulk. Turned out lightweight and sturdy enough for a 300lbs man to stand on all day and fish.

As for the wiring, I agree with an earlier post. Start from scratch. No point in picking up someone elses mess. I like to run my wires in pvc pipe epoxied into position. It is easy to snake wires through and looks clean. Paint it to match the interior and it will blend right in. It is crushable so mounting it in a sheilded area is crutcial.

And last, filling the boat to the waterline will give you the bulk of the potential leaks.

Good Luck!

Mike M.
Richmond, VA

 

[NoKlu]

Re: First Time Resotoration

You will want to cover the seats with something you can wipe dry. Carpet will hold the water and transfer it to the seat of your pants. Very uncomfortable and embarrassing on the dock

 

[El Matador]

Re: First Time Resotoration

I'm not too worried about the seats because the vinyl that covers them is going to be replaced with carpet and the one pedestal seat has a big hole in it and will be replaced as well. But I see how that could look funny at the dock.