Ford 351W, starter clunks but doesn't spin flywheel

ToddfromCA

Cadet
Joined
Jun 4, 2009
Messages
14
Re: Ford 351W, starter clunks but doesn't spin flywheel

Ayuh,.. Sorry Todd, I was in a hurry when I posted that,...

yeah no worries

But,...
The quote above says there was evidence of water leaking from the Riser gaskets for over 6 months...
If the manifold to head gaskets were replaced 3 times,+ it was blamed on water leaking from the Riser Gaskets,....
Why wasn't the Riser to Manifold junction dealt with the 1st time this happened,..??

Just to clarify, the mani/head gasket changed only twice, I'm on the third one now.

If by "dealt with" you mean fixed, I really wish I knew. If by "dealt with" you mean pulled apart, investigated for the integrity of the metal, assessed, and replaced parts as recommended...I can assure you that it was by a trained professional.

Again, the 4 bolt manifolds are Industry Standard,... Most All of 'em are that way,... The manifold is Sooo Rigid, it only needs 4 bolts, 'ell 2 would probably Work...

makes sense to me

The leaking Riser gaskets are Where the water came from...
At the very 1st sign of Riser Leakage is the time to Find the Problem,...
It Sounds like the failure of the Riser Gaskets were blamed for the other gasket failures, yet gone Undealt with...
Btw, Just changing the gaskets Ain't dealing with the issue...

Nope, sorry for making it sound that way. Each of the two times I blew and exhaust gasket, the riser and manifolds were pulled, inspected, cleaned up, and tested for the integrity of the metal....more on this in a sec

Pulling the risers,+ replacing the gasket is only part of what is your annual rites,...
Inspecting the manifold,+ riser for signs of Why it's leaking is much more important than Just changing gaskets...

Yes I understand, he does test them...more below

If it leaked once,+ the gaskets were replaced, Why wasn't the Fault found, atleast on the 2nd go-around,..??

Million dollar question, again I wish I knew that. I hate throwing money at preventative maintenance that doesn't work and keeps me off the water right in the middle of our lobster season....

**Testing** Each of the two times the exhaust gaskets blew we did the math of there shouldn't be water here to begin with. As I've been taught, we pulled risers and inspected. My mechanic is notorious for quoting that "90% of marine engine failures come from water intrusion, if you keep the water out, your motor will last a long time." He says it so dang much that I have to stop him mid sentence and remind him I'm already a subscriber to John's marine gospel, no need to preach to the converted! LOL

Anyway, he usually calls me out when he has the risers or mani's pulled and has me take a look at them with him. He takes a ballpeen (sp?) hammer and tests the edges of the metal, especially around the water passages to make sure 1)there not clogged and 2)the metal is not "punking out" as he calls it. He tells me that you absolutely can't put these things on a boat if you don't have clean metal. If its weak, chipped, heavily pitted, etc its going to give out and cause major issues.

After this point if everything looks ok it goes on the boat. If not, and it seems like its usually is not, he'll tell me what we can do. Either replace or machine down. I've gone replace I think everytime as I consider it cheap insurance.

I've seen him use a straight edse or something to make sure both surfaces are flat. If its flat, the metal is in good shape, and the passages are clear.....I think this would pass his test but don't quote me, it still may be more complicated.

By your story, This is the 4th go-around with Leaking Riser Gaskets....
It appears that the manifold gasket surfaces are compromised in some way,... Rust erosion,..?? Not Flat,..??

Oops, didn't mean it to sound that way, should be 3rd but I know what you mean.

For reference,

1st exahaust gasket blowout - inspected risers/manifolds and I was told they looked great. We cleaned up, put back on with new gaskets and they lasted just months leading to

2nd exhauset gasket blowout - same procedure and he said the risers didn't look awful but are getting close, probably the culprit for the little bit of drippage. After he checked the engine for damage, I was told the manifolds looked good but because of their age, 1.75 years or so, we should change them next year for sure which leads me to now...

Engine seized up....so obviously we missed something!

I donno,... I can't see 'em...

Good Luck man,+ Sorry if my posts come off harsh,... It's a by-product of single digit typing...

don't worry about it, I've been a little cranky myself....see above story :)

If you want to see them I'd be more than happy to post pics.
 

Bondo

Moderator
Staff member
Joined
Apr 17, 2002
Messages
71,088
Re: Ford 351W, starter clunks but doesn't spin flywheel

Ayuh,... It sounds like John is an All Right guy,... His inspections sound pretty thorough,...

Was there ever Rust Tracks ever found in the exhaust passages,..??
Even here in the Sweetwater, the Rust tracks are evidence...
The water came from somewhere, if not the riser gaskets,.. It must be flowing back up the exhaust path,...
Still should be Rust tracks..

Oh,... Has the straight edge been held to the Head,+ manifold that keeps leaking,..??
 
Top